DyClg-HM welding, riveting technology demonstration teachings display experimental device

Release time：2024-05-17 01:00viewed：times

1. Overview:
In order to meet the teaching needs and continuously improve the quality of tr*ning in technical schools, the tr*ning of basic theories and basic skills is emphasized. Welding and riveting In the machinery manufacturing industry, the methods of connecting two or more parts together include screw connection, rivet connection and welding. Welding is to use the bonding effect between the atoms of two objects to realize the connection. After the connection, it cannot be disassembled and becomes a permanent connection.
2. Technical specifications:
1. The welding and riveting technology teaching display cabinet is composed of five single display cabinets. The overall dimensions of the display cabinet are: 1200×400×1900mm (length×width×height).
2. The cabinet is made of SPCC cold-rolled plate welding (or aluminum wood structure), and the surface is made of medium-temperature phosphating spray plastic. The cabinet has good rigidity. The display panel inside the cabinet is equipped with necessary diagrams and text descriptions, and is beautiful in appearance and durable.
3. There is a cabinet box at the bottom of the cabinet, which is convenient for storing individual models , experimental boxes and related experimental documents. The bottom of the cabinet is equipped with universal wheels for easy movement.
4. The model inside the cabinet is made of real objects, organic glass and engineering plastics.
5. Virtual simulation teaching system
Mechanical tr*ning safety education virtual simulation software: This software is developed based on unity3d. The software adopts the form of three-dimensional roaming. Movement can be controlled by the keyboard and the lens direction can be controlled by the mouse. It is equipped with mechanical safety distance experiments and mechanical safety protection devices. Experiment and basic assessment of mechanical safety protection design. When the experiment is in progress, the three-dimensional roaming screen uses arrows and footprints to prompt the user to move to the experimental location. The circle around the mechanical object shows the working radius. The experimental process is accompanied by a dialog box reminder of the three-dimensional robot.
A. The content of the mechanical safety distance experiment includes the safety distance experiment to prevent upper and lower limbs from touching the danger zone (divided into two fence heights and opening sizes). After selecting to enter, GB23821-2009 "Mechanical Safety to Prevent Upper and Lower Limbs from Touching the Danger Zone" pops up in front of the camera. "Safe Distance" requirements, error demonstration: The experimental process is that after the human body enters the working radius of the mechanical object and is injured, the red screen and voice prompts that the human body has received mechanical damage, and returns to the original position and conducts the next experiment. The last step is the correct approach.
B. Mechanical safety protection device experiments are divided into safety interlock switches, safety light curt*ns, safety mats, safety laser scanners and other protection device experiments. Optional categories (safety input, safety control, safety output, others), manufacturers, products List (safety interlock switch, safety light curt*n, safety mat, safety laser scanner, safety controller, safety relay, safety guardr*l). There is a blue flashing frame reminder at the installation location. Experimental process: select the safety guardr*l and install it, select the safety interlock switch (or select the safety light curt*n, safety mat, safety laser scanner) and install it, select the safety controller and install it in the electrical control box , select the safety relay and install it in the electrical control box, click the start button on the electrical control box. If you enter a dangerous area, the system will sound an alarm and the mechanical object will stop working. Select the reset button on the electrical control box to stop.
C. The basic assessment of mechanical safety protection design requires the completion of the installation of the mechanical safety system, and the correct installation of safety guardr*ls, safety interlock switches, safety light curt*ns, safety mats, safety laser scanners, safety controllers, safety relays, 24V power supplies, signal lights and Emergency stop button, the assessment is divided into ten assessment points. Some assessment points have 3 options, which are freely chosen by the students. After selecting the final 10 assessment points, submit for confirmation, and the system will automatically obt*n the total score and the score of each assessment point. .
D. The software must be on the same platform as a whole and cannot be displayed as separate resources.
E. At the same time, we provide customers with the VR installation package of this software to facilitate users to expand into VR experiments. VR equipment and software installation and debugging are not required.
Mechanical assembly and fitter assembly virtual simulation software: This software is developed based on unity3d, with optional 6-level image quality. It is equipped with design and virtual disassembly and assembly of reducers and shafting structures, design and simulation of common mechanical mechanisms , mechanism resource library, typical machinery Mechanism (virtual disassembly and assembly of gasoline engine), the software is a whole software and cannot be individual resources.
A. Reducer design and virtual disassembly interface can choose worm gear bevel gear reducer, two-stage expanded cylindrical gear reducer, bevel cylindrical gear reducer, coaxial cylindrical gear reducer, bevel gear reducer, and one-stage cylindrical gear reducer. Gear reducer.
Worm bevel gear reducer: After entering the software, the assembly content is automatically played. Each step in the video has a text description
. Secondary expandable cylindrical gear reducer: After entering the software, the content is played in the form of a video. The video content should include: Part name ( Scan the QR code to see the names of parts), disassembly and assembly demonstration (including disassembly and assembly), virtual disassembly (including overall, low-speed shaft, medium-speed shaft, high-speed shaft, box cover, box seat)
conical cylindrical gear reducer, Coaxial cylindrical gear reducer, bevel gear reducer, first-level cylindrical gear reducer: click to enter and automatically jump to the edrawings interface. The models are all three-dimensional models. By clicking on the parts, the names of the parts are displayed, and the 360° view is av*lable Rotate, zoom in, zoom out, pan, and move parts to disassemble and assemble the entire reducer. At the same time, you can select the home button to return to the original state of the reducer. The bevel gear reducer and the first-stage cylindrical gear reducer have added the function of inserting a cross section, and the cross section can be freely dragged to observe the internal structure of the reducer.
B. Shaft structure design and virtual disassembly and assembly interface optional parts recognition, disassembly and assembly demonstration, and actual operation.
1. Parts recognition: three-dimensional model and part name including helical gear, non-hole end cover, coupling, coupling key, shaft, gear key, hole end cover, shaft sleeve, deep groove ball bearing, any All parts can be rotated 360°
2. Disassembly and assembly demonstration: There are 2 built-in cases. When you move the mouse to the position of a cert*n part (except the base and bearing seat), the part will automatically enlarge and the name of the part will be displayed. It is equipped with disassembly and Assembly button, the function is to automatically complete the disassembly and assembly of the shaft system structure by the software. All three-dimensional scenes can be rotated, enlarged, reduced and translated 360° in all directions.
3. Practical operation: The three-dimensional parts are neatly placed on the table. Students manually select the corresponding parts and move them to the shaft system structure. The parts can be installed only when they are placed in the correct order and in the correct position. There is a restart button to facilitate students to restart. Conduct virtual experiments. When you move the mouse to a cert*n part location (except the base and bearing seat), the part will automatically enlarge and the part name will be displayed.
C. Common mechanical mechanism design and simulation, optional hinge four-bar mechanism design and analysis, I\II type crank rocker mechanism design and analysis, offset crank slider mechanism design and analysis, crank swing guide rod mechanism design and analysis, hinge Four-bar mechanism with integrated trajectory, eccentric linear-acting roller push rod cam , and centering linear-acting flat-bottomed push rod cam.
1. Each mechanism should be able to input corresponding parameters, and the software can automatically calculate the parameters, and can perform motion simulation and automatically draw curves.
D. The mechanism resource library includes 11 types of planar link mechanisms, 5 types of cam mechanisms, 6 types of gear mechanisms, 8 types of transmission mechanisms, 11 types of tightening mechanisms, 6 types of gear tr*n mechanisms, and 8 types of other mechanisms (mechanical equipment simulation)
E , virtual disassembly and assembly of gasoline engines, optional crankcase assembly and disassembly demonstration, crankcase virtual assembly, valve tr*n assembly and disassembly demonstration, valve tr*n virtual assembly
1. Crankcase assembly and disassembly demonstration and valve tr*n assembly and disassembly demonstration both have disassembly button, assembly button, restart, and decomposition observation button. When the mouse is moved to a cert*n part position, the part will automatically enlarge and the part name will be displayed. The software automatically completes the disassembly and assembly of the shaft system structure. When using the decomposition observation button, the 3D model of the crankcase or gas distribution system automatically displays an exploded view, which can be rotated, enlarged, reduced, and translated 360°.
2. The 3D parts of the crankcase virtual assembly and the gas distribution system virtual assembly are neatly arranged When placed on the desktop, students manually select the corresponding parts and move them to the mechanism. The parts can be installed only when they are placed in the correct order and in the correct position. There is a restart button to facilitate students to re-perform the virtual experiment. When you move the mouse to cert*n part locations, the part names are automatically displayed.
3. "Welding and Riveting Technology" teaching display cabinet, the det*ls of each cabinet are as follows:

serial number	name	Display case contents
The first cabinet	Basic forms of welding technology	Butt joint, lap joint, corner joint, T-joint, I-groove, Y-groove, double Y-groove, U-groove with blunt edge, double U-groove with blunt edge, basic symbols (more than a dozen types), auxiliary symbols (three types), supplementary symbols (three types)
Second cabinet	Vertical, horizontal, upward and welding methods	Several commonly used strip transport methods: (strght line, reciprocating strght line, zigzag shape, crescent shape, equilateral triangle, oblique triangle, circle, oblique circle), welding seam finishing method, welding position (four types), welding seam inclination, welding seam angle, different The inclination and rotation angle of the welding position (four types), the electrode angle during butt flat welding, the electrode angle during vertical welding, the electrode angle during horizontal welding, the electrode angle during transverse fillet welding, and the electrode angle during overhead welding
The third cabinet	Basic knowledge of welding rods and welding machines	Schematic diagram of welding rod composition, actual welding rod, structure diagram of AX-320 arc welding generator , appearance diagram of AX-320 arc welding generator, schematic diagram of AX-320 arc welding generator, appearance of AX-320 arc welding generator Characteristic curve, BX-300 arc welding transformer appearance diagram, BX-300 arc welding transformer structural diagram, BX-300 arc welding transformer external characteristic curve, GS series thyristor arc welding rectifier diagram, GS series thyristor arc welding rectifier Structural diagram, MZ1-1000 submerged arc automatic welding car diagram
The fourth cabinet	Gas welding and gas cutting	The structure of low-pressure cutting torch, the working principle of low-pressure cutting torch, the structure of low-pressure welding torch, the working principle of low-pressure welding torch, types of oxy-acetylene flame, the position of welding torch and welding wire, right-hand welding method and left-hand welding method, cutting The inclination angle of the mouth, the schematic diagram of the angle between the cutting nozzle and both sides of the cutting piece, and the schematic diagram of the gas cutting process
The fifth cabinet	Gas welding and gas cutting equipment and tools	Structure of oxygen cylinder and acetylene cylinder, structure of single-stage reaction pressure reducer, working principle of dr*nage acetylene generator, medium-pressure water-sealed flashback fuse, medium-pressure closed water-sealed flashback fuse, wire brush, hand Hammer, file, wire cutters, wire, wrench, steel needle
The sixth cabinet	Resistance welding and carbon arc gouging	Carbon arc gouging schematic diagram, carbon rod inclination angle, circular *r supply gouging gun structure diagram, carbon inclusion defects of carbon arc gouging, copper peeling of carbon rods, classification of resistance welding, current passing through the contact points of welding parts , spot welding joint form, seam welding joint form
The seventh cabinet	Basic knowledge of steel	Schematic diagram of rolled steel, cross-section drawings of patterned steel plates, steel pipes, channel steel, heat treatment of steel, W18Cr4V steel heat treatment process curve, angle steel, I-beam, special-shaped steel, calculation of composite components, names, shapes and sizes of several major steel materials method
The eighth cabinet	Cold work tools and staking out methods	Marking needle, ordinary marking ruler, long pole marking ruler, 900 square ruler (flat, ribbed), sample punch, marking disk, curve ruler, marking ruler, platform, selection of setting out reference, marking of holes on the template Methods, staking out procedures for wall panels, fuel tank covers
Ninth cabinet	Processing and forming examples	Working principle of plate bending machine, double-curvature steel plate bending, manual bending of angle steel, channel steel bending die, manual pipe bending device, bending process, tile pressing, single-angle and double-angle die, angular deformation caused by local heating
Cabinet ten	Special forming	Schematic diagram of explosive forming, explosive formed parts, rubber forming process, hydraulic -rubber mold forming device, hydraulic-rubber mold bulging

Note: The glass on the cabinet is fragile and must be provided by the purchaser;

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