DYCLG-JJ machine tool fixture design demonstration display exhibition experimental device

Release time：2024-05-16 23:30viewed：times

1. Overview:
Machine Tool Fixture Teaching Display Cabinet A set of "Machine Tool Fixture" display cabinets is designed according to the teaching syllabus compiled by the Ministry of Machinery Industry. It m*nly expl*ns the principle of fixtures to ensure processing accuracy from the geometric relationship of each link in the mechanical processing process system, and Introduce the knowledge of fixture components and discuss the development direction of machine tool fixtures. General adjustable and group fixtures, combination fixtures, automated fixtures, etc. are initially introduced and understood. The demonstration image is realistic and the production process is beautiful. Using this display cabinet can improve the teaching effect. It is a set of modern mold design course application showroom equipment.
2. Technical specifications:
1. The complete set of display cabinets consists of ten individual display cabinets. The outer dimensions of the display cabinet are: 1200×400×1850㎜; the scale and proportion design meets the ergonomic requirements.
2. The display cabinet body adopts 1.0mm cold *r Made of rolled steel plate with plastic spraying (or aluminum-wood structure), the cabinet has good rigidity and beautiful appearance; the display panel inside the cabinet is made of high-density board with good load-bearing capacity; and it is accompanied by corresponding graphic materials.
3. The upper part of the cabinet has the name of the display cabinet for easy identification;
4. The lower part of the cabinet is equipped with a cabinet box for convenient storage of individual models , experimental boxes and related experimental documents;
5. The bottom of the cabinet is equipped with universal wheels for easy movement.
6. The model material is made of organic glass and engineering plastics (the refined model is made of aluminum ingots processed by CNC machine tools, and processed by the oxidation process to make it more beautiful, and rough models made by sand casting process are not accepted).
7. Virtual simulation teaching system
Mechanical tr*ning safety education virtual simulation software: This software is developed based on unity3d. The software adopts the form of three-dimensional roaming. Movement can be controlled by the keyboard and the lens direction can be controlled by the mouse. It is equipped with mechanical safety distance experiments and mechanical safety protection devices. Experiment and basic assessment of mechanical safety protection design. When the experiment is in progress, the three-dimensional roaming screen uses arrows and footprints to prompt the user to move to the experimental location. The circle around the mechanical object shows the working radius. The experimental process is accompanied by a dialog box reminder of the three-dimensional robot.
A. The content of the mechanical safety distance experiment includes the safety distance experiment to prevent upper and lower limbs from touching the danger zone (divided into two fence heights and opening sizes). After selecting to enter, GB23821-2009 "Mechanical Safety to Prevent Upper and Lower Limbs from Touching the Danger Zone" pops up in front of the camera. "Safe Distance" requirements, error demonstration: The experimental process is that after the human body enters the working radius of the mechanical object and is injured, the red screen and voice prompts that the human body has received mechanical damage, and returns to the original position and conducts the next experiment. The last step is the correct approach.
B. Mechanical safety protection device experiments are divided into safety interlock switches, safety light curt*ns, safety mats, safety laser scanners and other protection device experiments. Optional categories (safety input, safety control, safety output, others), manufacturers, products List (safety interlock switch, safety light curt*n, safety mat, safety laser scanner, safety controller, safety relay, safety guardr*l). There is a blue flashing frame reminder at the installation location. Experimental process: select the safety guardr*l and install it, select the safety interlock switch (or select the safety light curt*n, safety mat, safety laser scanner) and install it, select the safety controller and install it in the electrical control box , select the safety relay and install it in the electrical control box, click the start button on the electrical control box. If you enter a dangerous area, the system will sound an alarm and the mechanical object will stop working. Select the reset button on the electrical control box to stop.
C. The basic assessment of mechanical safety protection design requires the completion of the installation of the mechanical safety system, and the correct installation of safety guardr*ls, safety interlock switches, safety light curt*ns, safety mats, safety laser scanners, safety controllers, safety relays, 24V power supplies, signal lights and Emergency stop button, the assessment is divided into ten assessment points. Some assessment points have 3 options, which are freely chosen by the students. After selecting the final 10 assessment points, submit for confirmation, and the system will automatically obt*n the total score and the score of each assessment point. .
D. The software must be on the same platform as a whole and cannot be displayed as separate resources.
E. At the same time, we provide customers with the VR installation package of this software to facilitate users to expand into VR experiments. VR equipment and software installation and debugging are not required.
Mechanical assembly and fitter assembly virtual simulation software: This software is developed based on unity3d, with optional 6-level image quality. It is equipped with design and virtual disassembly and assembly of reducers and shafting structures, design and simulation of common mechanical mechanisms , mechanism resource library, typical machinery Mechanism (virtual disassembly and assembly of gasoline engine), the software is a whole software and cannot be individual resources.
A. Reducer design and virtual disassembly interface can choose worm gear bevel gear reducer, two-stage expanded cylindrical gear reducer, bevel cylindrical gear reducer, coaxial cylindrical gear reducer, bevel gear reducer, and one-stage cylindrical gear reducer. Gear reducer.
Worm bevel gear reducer: After entering the software, the assembly content is automatically played. Each step in the video has a text description
. Secondary expandable cylindrical gear reducer: After entering the software, the content is played in the form of a video. The video content should include: Part name ( Scan the QR code to see the names of parts), disassembly and assembly demonstration (including disassembly and assembly), virtual disassembly (including overall, low-speed shaft, medium-speed shaft, high-speed shaft, box cover, box seat)
conical cylindrical gear reducer, Coaxial cylindrical gear reducer, bevel gear reducer, first-level cylindrical gear reducer: click to enter and automatically jump to the edrawings interface. The models are all three-dimensional models. By clicking on the parts, the names of the parts are displayed, and the 360° view is av*lable Rotate, zoom in, zoom out, pan, and move parts to disassemble and assemble the entire reducer. At the same time, you can select the home button to return to the original state of the reducer. The bevel gear reducer and the first-stage cylindrical gear reducer have added the function of inserting a cross section, and the cross section can be freely dragged to observe the internal structure of the reducer.
B. Shaft structure design and virtual disassembly and assembly interface optional parts recognition, disassembly and assembly demonstration, and actual operation.
1. Parts recognition: three-dimensional model and part name including helical gear, non-hole end cover, coupling, coupling key, shaft, gear key, hole end cover, shaft sleeve, deep groove ball bearing, any All parts can be rotated 360°
2. Disassembly and assembly demonstration: There are 2 built-in cases. When you move the mouse to the position of a cert*n part (except the base and bearing seat), the part will automatically enlarge and the name of the part will be displayed. It is equipped with disassembly and Assembly button, the function is to automatically complete the disassembly and assembly of the shaft system structure by the software. All three-dimensional scenes can be rotated, enlarged, reduced and translated 360° in all directions.
3. Practical operation: The three-dimensional parts are neatly placed on the table. Students manually select the corresponding parts and move them to the shaft system structure. The parts can be installed only when they are placed in the correct order and in the correct position. There is a restart button to facilitate students to restart. Conduct virtual experiments. When you move the mouse to a cert*n part location (except the base and bearing seat), the part will automatically enlarge and the part name will be displayed.
C. Common mechanical mechanism design and simulation, optional hinge four-bar mechanism design and analysis, I\II type crank rocker mechanism design and analysis, offset crank slider mechanism design and analysis, crank swing guide rod mechanism design and analysis, hinge Four-bar mechanism with integrated trajectory, eccentric linear-acting roller push rod cam , and centering linear-acting flat-bottomed push rod cam.
1. Each mechanism should be able to input corresponding parameters, and the software can automatically calculate the parameters, and can perform motion simulation and automatically draw curves.
D. The mechanism resource library includes 11 types of planar link mechanisms, 5 types of cam mechanisms, 6 types of gear mechanisms, 8 types of transmission mechanisms, 11 types of tightening mechanisms, 6 types of gear tr*n mechanisms, and 8 types of other mechanisms (mechanical equipment simulation)
E , virtual disassembly and assembly of gasoline engines, optional crankcase assembly and disassembly demonstration, crankcase virtual assembly, valve tr*n assembly and disassembly demonstration, valve tr*n virtual assembly
1. Crankcase assembly and disassembly demonstration and valve tr*n assembly and disassembly demonstration both have disassembly button, assembly button, restart, and decomposition observation button. When the mouse is moved to a cert*n part position, the part will automatically enlarge and the part name will be displayed. The software automatically completes the disassembly and assembly of the shaft system structure. When using the decomposition observation button, the 3D model of the crankcase or gas distribution system automatically displays an exploded view, which can be rotated, enlarged, reduced, and translated 360°.
2. The 3D parts of the crankcase virtual assembly and the gas distribution system virtual assembly are neatly arranged When placed on the desktop, students manually select the corresponding parts and move them to the mechanism. The parts can be installed only when they are placed in the correct order and in the correct position. There is a restart button to facilitate students to re-perform the virtual experiment. When you move the mouse to cert*n part locations, the part names are automatically displayed.
3. Det*led introduction of display cabinet:

serial number and name	Contents of the model in the showcase
The first cabinet: machine tool fixtures and their functions	The working principle of turning tools, the working principle of drilling dies, the working screws of milling machine fixtures, hydraulic keyway milling fixtures, spring mandrels, lathes, and broaching machine fixtures
Second cabinet: basic positioning requirements for workpieces	Six-point positioning of planar geometry, six-point positioning of shaft geometry, six-point positioning of disc geometry, positioning of shaft workpieces, arrangement of support points, support plates (5 pieces), adjustable supports (3 pieces), Structural form of auxiliary support and V-shaped block (4 pieces). Application of v-shaped blocks
The third cabinet: clamping of workpieces	The pressure plate mechanism, self-clamping structure, and inclined wedge combination clamping mechanism for bidirectional clamping of workpieces. Spiral clamping mechanism, hook-shaped hand indexing pressure plate. Universal self-adjusting pressure plate, fast spiral clamping mechanism, spiral pressure plate mechanism, circular eccentric clamping mechanism
The fourth cabinet: centering clamping mechanism	Consider the tong-type centering clamping mechanism (a), vise-type centering clamping structure, inclined wedge-sliding column centering clamping mechanism, eccentric centering mechanism, spring collet and spindle (a), spring clamp Head and center uranium (b), V-shaped elastic disk centering mechanism (a) V-shaped elastic disk centering mechanism (b)
The fifth cabinet: transmission device of the fixture	Fixed double-acting piston r scoop (a), fixed double-acting piston cylinder (b), fixed cylinder for lathes, pneumatic pipe joints (a), pneumatic pipe joints (b), pneumatic pipe joints (c), Manual rotary valve. The structure of the r guide joint and the foot-operated *r valve.
Design method of the sixth cabinet and special fixture	Spindle-connected turning tools (a), spindle-connected turning tools (b), fixed drilling dies, flipping drilling dies, double-hole drilling machine fixtures, drilling dies for processing double holes, application of process holes, linear feed milling tools Working principle, assembly of drilling machine fixture
Cabinet 7, pneumatic clamping example	Pneumatic clamping device, speed regulator, transmission device of pneumatic chuck. Piston type separation transmission components. Pneumatic clamp, one-way acting membrane cylinder fixed on the front end of the bedside box. Piston type combined cylinder
Clamp parts for the indexing device of the eighth cabinet	Vertical axis type universal turntable, horizontal axis type universal turntable, manual operating mechanism of the indexing and alignment mechanism (a), manual operating mechanism of the indexing and alignment mechanism (b). The manual operating mechanism of the indexing and alignment mechanism (c), and the drilling machine fixture is used to process uniformly distributed small holes.
Typical combination fixture of the ninth cabinet	Modular milling and boring machine fixtures, combined fixture devices, gear chamber cover flip-type drilling machine combination fixtures. Drilling machine semi-automatic fixture
The development of modern machine tool fixtures in the tenth cabinet	Grouped by similar parts (4 pieces) Universal adjustable drilling die, group lathe fixture, quick adjustment mechanism (A) Quick adjustment mechanism (B) Inclined wedge clamping mechanism

Note: The glass on the cabinet is fragile and must be provided by the purchaser;

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