Resource Category | project | Task | Content introduction (knowledge and skills points) | ||
3D Tutorial Resource Package |
Elevator m*ntenance workflow | 1. Four elements of elevator m*ntenance | Master the m*n tasks of elevator m*ntenance: cleaning, parts replacement and rep*r, lubrication, adjustment, | ||
2. Elevator m*ntenance workflow |
M*ntenance workflow: formulate m*ntenance plan and inform customers; carry out m*ntenance inspection according to plan; place warning signs on the first floor to inform users that m*ntenance is in progress; perform m*ntenance according to m*ntenance content and keep records; after the work is completed, conduct an operation inspection to confirm that the elevator is working properly; remove the warning signs and put the elevator into operation; the m*ntenance form is signed and confirmed by the user; |
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Elevator m*ntenance plan |
Elevator m*ntenance plan |
Preparation of elevator m*ntenance plan: Preparation of m*ntenance plan (half-monthly/quarterly/half-yearly/annual) and m*ntenance contents in different periods; Form and content of "M*ntenance Record Form"; Filling in the form; When checking and replacing parts, it is necessary to confirm with the customer; |
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Safety operating procedures for elevator m*ntenance | 1. Basic safety operation methods for elevator m*ntenance-entering the car top procedure |
Determine the order of entering the car roof Specific operations for safe operation on the car roof |
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2. Basic safety operation methods for m*ntenance-procedure for evacuating the car top |
Determine the order of evacuating the car roof Specific operations for safe evacuation of the car roof |
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3. Basic safety operation methods for m*ntenance-entering the pit procedure |
Determine the order of entering the pit and enter the pit for safe operation. |
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4. Basic safety operation methods for elevator m*ntenance--pit evacuation procedures |
Determine the order of evacuating the pit Specific operations for safe evacuation of the pit |
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Computer room m*ntenance items | 1. Computer room m*ntenance - check the computer room environment |
Check whether there is any debris on the floor of the computer room, check the ventilation of the computer room, check the lighting of the computer room, the indoor temperature, and whether there is any abnormal sound when the machine is running. |
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2. Machine room m*ntenance - check control cabinets and electrical boxes | Cleanliness of the control cabinet power cord, fault records of the control cabinet, indicator light status, firmness of wiring (connectors), etc. | ||||
3. Machine room m*ntenance - check the traction machine |
Check the tightening of the traction machine bolts, check the cleanliness and oil leakage of the traction machine and traction wheel grooves Check the encoder wiring and fixing |
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4. Engine room m*ntenance - check the brakes |
Check the flexibility of the brake, whether the adjustment bolts are loose, whether the shaft pins are lubricated, whether the electromagnet is heated or stuck, and whether the brake shoe lining is worn. |
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5. Machine room m*ntenance - check the speed limiter |
Check the lubrication of the speed limiter pin, the cleanliness of the speed limiter surface, the wear of the rope groove, and the reliability of the overspeed switch action. |
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Well m*ntenance project | 1. Well m*ntenance – Well environment inspection | Check shaft hygiene, shaft lighting, cable ducts, etc. | |||
2. Hoistway m*ntenance - check the guide r*ls | Check and clean the guide r*l bracket, tighten the guide r*l bracket bolts, tighten the guide r*l pressure plate bolts, check the guide r*l surface wear and connection conditions, check the oil level in the oil filling box, etc. | ||||
3. Well m*ntenance – Well switch | Clean the switch surface, check the switch screws for tightness and deformation, check the wear of the switch wheel, wipe the stroke, etc. | ||||
4. Well m*ntenance - check the level and floor sensor devices | Clean the sensor to ensure good contact of the plug, check whether the magnetic isolation plate is rusted or deformed, and measure the distance between the magnetic isolation plate and the leveling switch. | ||||
5. Well m*ntenance – Check the wire rope | Check the tightness of the wire rope, the condition of the cotter pin, the tension of the wire rope, the wear of the wire rope, etc. | ||||
6. Well m*ntenance - check the compensation ch*n |
Check whether the ch*n is damaged or cracked, the fixing condition, and the distance from the ground |
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7. Well m*ntenance - check the accompanying cable |
Check whether the accompanying cable is damaged, whether there is any obstruction during operation, whether it is fixed, and the distance from the ground. |
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Pit m*ntenance items | 1. Pit m*ntenance items – pit environment inspection |
Check for water seepage, clean up dirt, check pit lighting, check safety switches, check the fixing of counterweight guardr*ls |
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2. Pit m*ntenance items - check the buffer | Check the buffer's fixation and oil level, take dust-proof measures for the buffer, and perform buffer reset tests regularly. | ||||
3. Pit m*ntenance items - check the tensioning device |
Check the fixing condition of the tensioning device, check whether the distance between the tensioning wheel and the ground meets the requirements, check the tensioning wheel rope break switch, the wear of the tensioning wheel, etc. |
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Floor station m*ntenance items | 1. M*ntenance items at the landing station - Check the call box | Check if the call box button, display and base station electric lock are normal | |||
2. M*ntenance items at landing stations - Check landing doors |
Clean the door sill and doorway Check the wear of the door slider and door wheel, and the tightness of the screws Check the door self-closing device Check the door lock contact and engagement length |
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Car and counterweight m*ntenance items |
1. M*ntenance items for car and counterweight - check inside the car |
Check the cleanliness, lighting, fans, and emergency lighting in the car Check the alarm device and intercom system Check the m*ntenance switch and emergency stop switch in the car Check the display and command buttons in the car |
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2. M*ntenance items for car and counterweight---check the car top |
Check the cleanliness of the car top, check the oil level in the oil box and the wear of the guide shoes, check the fastening of the speed limiter wire rope clamp, check the m*ntenance switch and emergency stop switch, and check the lighting |
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3. M*ntenance items for car and counterweight - check car door and door machine |
Clean the door r*ls and sills, open and close the car door Check the door machine fixation and belt tension Check the door knife size Check the car door safety device Check the door hanging wheel wear Check the door lock contacts, etc. |
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4. M*ntenance items for car and counterweight - check the car bottom |
Check the tightness of the safety clamp and the clearance between the clamp and the guide r*l. Check the wear of the lower guide shoe. Check the tightness and clearance of the weighing device. |
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5. M*ntenance items for car and counterweight - check the counterweight |
Check the counterweight block and pressure plate, check the tightness of the counterweight rope head, check the wear of the guide shoe, and check the oil level in the oil box. |
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M*n inspection items | 1. Check and adjust the engagement condition of the hall door lock |
Check whether the engagement distance between the hall door lock hook and the electrical contact is more than 7mm and the compression stroke of the contact. If it does not meet the standard requirements, adjust it. |
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2. Manual turning operation instructions and steps |
Introducing two ways of turning the hand wheel and the key points of turning the hand wheel |
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3. Procedures for rescuing trapped passengers |
Procedures and steps for rescuing trapped passengers |
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4. M*ntenance operation | Correct operation method for m*ntenance operation | ||||
5. Check the wear of the traction sheave rope groove |
Traction sheave structure model, sheave groove shape and size requirements; rope groove wear inspection and judgment |
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6. Wire rope tension adjustment |
How to check the wire rope tension How to adjust the tension |
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7. Check and adjust the guide shoe clearance |
Requirements for the clearance between different types of guide shoes and guide r*ls Methods for checking the clearance between guide shoes and guide r*ls |
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8. Inspection and adjustment of brake holding clearance |
Preparation before inspection Check brake clearance Adjust brake clearance |
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9. Inspection and verification of shaft protection switch |
In the car top inspection mode (down), verify the limit switch and limit switch function in the shaft |
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10. Car leveling accuracy |
Check the leveling accuracy of the wiring on each floor. Adjustment method |
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3D virtual tr*ning resources |
1. Elevator m*ntenance work flow |
1. Elevator m*ntenance workflow |
1. Understand the four elements of m*ntenance (overhaul and renovation are not included) 2. Understand the process of m*ntenance work 3. Based on an animation, determine whether the four elements are met 4. Based on an animation, determine whether the process is met |
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2. Elevator m*ntenance plan |
1. Elevator m*ntenance plan |
1. The number of personnel participating in the m*ntenance (at least two people) 2. Understand the m*ntenance time (half-month, quarterly, half-year, yearly) 3. Determine whether the m*ntenance form is filled out in accordance with the standard according to the m*ntenance form 4. Determine whether the m*ntenance content complies with the half-month (quarterly) inspection according to the m*ntenance form (m*ntenance items are missed) |
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2. Requirements for filling out |
1. Fill in (select) the m*ntenance form according to the scenario and auxiliary library information 2. Sign the m*ntenance form (m*ntenance personnel, customer) 3. Provide a scene animation of replacing parts and confirm the information on the m*ntenance form 4. Confirm whether the given item is a half-monthly warranty or a quarterly warranty |
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3. Safety operating procedures for elevator m*ntenance |
1. Basic safety operation methods for elevator m*ntenance-entering the car top procedure |
1. Determine the order of entering the car roof 2. Specific operations for safe operation on the car roof |
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2. Basic safety operation methods for elevator m*ntenance-procedure for evacuating the car top |
1. Determine the order of evacuating the car roof 2. Specific operations for safe evacuation of the car roof |
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3. Basic safety operation methods for elevator m*ntenance--procedure for entering the pit |
1. Determine the order of entering the pit 2. Specific procedures for safe operation when entering the pit |
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4. Basic safety operation methods for elevator m*ntenance--pit evacuation procedures |
1. Determine the order of evacuating the pit 2. Specific operations for safe evacuation of the pit |
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5. Work content and process of elevator m*ntenance-basic safety requirements |
1. Labor protection supplies 2. Determination of the number of people participating in m*ntenance 3. Tools required for m*ntenance 4. Requirements for high-altitude operations 5. Requirements for pit operations |
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6. Work content and process of elevator m*ntenance-operation requirements |
1. Requirements for cleaning the wire rope 2. Requirements for working with rotating parts 3. Requirements for checking on the car roof 4. Requirements for working on the car roof and in the pit at the same time |
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4. Computer room m*ntenance project |
1. Computer room m*ntenance--computer room environment inspection |
1. Understand the m*ntenance of the computer room environment 2. Specific operations of computer room environment inspection (specific operations using tools) |
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2. Machine room m*ntenance--inspection of power boxes and control cabinets |
1. Understand the inspection contents of the power box and control cabinet in the computer room 2. Specific inspection operations of the power box and control cabinet in the computer room (check contactor contacts, indicator light status, wiring, etc.) |
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3. Machine room m*ntenance--traction machine inspection |
1. Understand the inspection contents of the traction machine 2. Check the tightness of the traction machine base 3. Check the gear box 4. Check the lubrication 5. Check the wear of the traction sheave rope groove |
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4. Engine room m*ntenance--brake inspection |
1. Check whether the brake is flexible, reliable, and whether the adjustment screw is loose. 2. Lubricate the brake pin . 3. Check whether the electromagnet is stuck and the brake coil wiring is not loose. 4. Check the wear of the brake shoe lining. |
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5. Machine room m*ntenance--speed limiter inspection |
1. Check the wear of the wire rope groove of the speed limiter 2. Lubrication of the shaft and pin 3. Check the tightness of the wiring terminals and the action of the contacts 4. Verify the reliability of the overspeed switch action |
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5. Well m*ntenance items |
1. Well m*ntenance--well environment inspection |
1. Check the sanitation of the shaft 2. Check the shaft lighting 3. Check the cable duct |
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2. Well m*ntenance--Guide r*l inspection |
1. Determine where the m*ntenance personnel will stand to inspect the guide r*ls 2. Check the tightness of the guide r*l brackets 3. Check the tightness of the guide r*l connecting plates 4. Check the wear of the guide r*l surface 5. Lubrication of the guide r*ls (oil level in the oil box) |
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3. Well m*ntenance--Inspection of well switch |
1. Determine which switches to check 2. Clean the switches (do not use a metal brush) 3. Check the fixation of the switches 4. Check the wear of the rubber surface of the switch wheel 5. Check the travel of the wheel and the wear of the contacts |
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4. Well m*ntenance - check the leveling and floor sensor devices |
1. Determine where the m*ntenance personnel will stand to check the magnetic shield (car roof) 2. Check the magnetic shield (rust, deformation, looseness) 3. Check the size between the sensor and the magnetic shield (2 sizes) |
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5. Well m*ntenance--check the traction wire rope |
1. Lubricate the wire rope (select lubricant) 2. Determine the position to adjust the wire rope tension 3. Check the tightness of the rope head combination nut (called split pin) 4. Check the wear of the wire rope (where to check, broken wire, wear requirements) |
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6. Well m*ntenance - inspection of compensation ch*n |
1. Determine where the m*ntenance personnel should stand to check the compensation ch*n 2. Check the items of the compensation ch*n 3. Check the distance of the compensation ch*n from the ground |
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7. Well m*ntenance--Inspection of accompanying cables |
1. Determine where the m*ntenance personnel will stand to check the accompanying cables (on the top of the car) 2. Determine the inspection items (fixed bundling, damage, insulation, obstruction, etc.) 3. Check the distance between the accompanying cables and the ground |
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6. Pit m*ntenance items |
1. Pit m*ntenance--pit environment |
1. Determine the safety protection measures for entering the pit 2. Pit environment inspection items (leakage, cleaning of dirt, special odors, lighting, etc.) 3. Check lighting and sockets 4. Check safety switches |
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2. Pit m*ntenance-buffer |
1. Check the buffer's fixing condition 2. Check the hydraulic buffer oil level (hydraulic oil) 3. Check the buffer switch 4. Check the buffer stroke |
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3. Pit m*ntenance--tensioner |
1. Check the fixing of the tensioning wheel (check the distance from the ground) 2. Check the tension of the tensioning wheel (when to replace it) 3. The wear of the rope groove (when to replace it) 4. Verify the tension switch |
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7. Floor station m*ntenance items |
1. Floor m*ntenance--check the call box |
1. Check method and location 2. Determine whether the problem needs to be replaced 3. Check the operation of the base station electric lock |
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2. Floor station m*ntenance--check the floor door |
1. Clean the door sill and doorway 2. Check for worn parts (slides, door wheels) 3. Check the operation of the door opening mechanism 4. Check the operation of the forced door opening mechanism |
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8. M*ntenance items for car and counterweight |
1. Car and counterweight m*ntenance--check the car |
1. Determine which equipment in the car must be turned on at all times (ventilation, lighting, emergency lighting) 2. Check the emergency stop switch and m*ntenance switch in the car 3. Check the alarm device and intercom device 4. Check the buttons on the car control box |
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2. Car and counterweight m*ntenance--check the car top |
1. Determine the inspection items on the car top 2. Check the car top safety switches (safety window switch, safety clamp switch, emergency stop button) 3. Check the car top inspection box and lighting conditions 4. Check the wear of the guide shoes and the oil level in the oil box (oil quality) |
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3. M*ntenance of car and counterweight - check car door and door machine |
1. Check items of car door and door machine 2. Check car door lock contact 3. Verify door proximity protection device 4. Check door opening force when the elevator is out of power or electrical system f*ls |
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4. Car and counterweight m*ntenance--check the car bottom |
1. Check the tightness of the safety clamp 2. Check the gap between the safety clamp block and the guide shoe (feeler gauge) 3. Check whether the lower guide shoe lining is worn and needs to be replaced 4. Check the fixing and gap of the weighing device |
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5. M*ntenance of car and counterweight--check the counterweight |
1. Check the counterweight items 2. Check the fastening of the counterweight 3. Installation of the wire rope head 4. Check the wear of the guide shoe and the oil level in the oil box |
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IX.M*n inspection items for m*ntenance |
1. Check and adjust the engagement condition of the hall door lock |
1. Determine where the m*ntenance personnel are to check. 2. Check the engagement of the door lock contacts and the lock hooks at each floor. 3. Verify the floor door contacts. |
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2. Manual turning operation instructions and steps |
1. Determine which hand wheel it is in the given scenario (removable or non-removable) 2. The correct method of turning the wheel to rescue someone |
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3. Procedures and steps for rescuing trapped passengers |
Procedures and steps for rescuing trapped passengers Rescue step 1 Rescue step 2 Rescue step 3 Rescue step 4 Rescue step 5 |
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4. M*ntenance operation |
1. Location for m*ntenance operations 2. Safety steps for entering the car roof 3. M*ntenance status operations 4. Up and down button jog operations |
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5. Check the wear of the traction sheave rope groove |
1. Determine the wear of the traction sheave rope groove 2. Determine whether the traction sheave needs to be replaced in the given scenario |
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6. Wire rope tension adjustment |
1. Determine where the m*ntenance personnel will stand to check the wire rope tension 2. Measure the wire rope tension 3. Adjust the wire rope tension |
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7. Check and adjust the guide shoe clearance |
1. Determine where the m*ntenance personnel will stand to check the guide shoes 2. Check the guide shoe clearance step 3. Adjust the guide shoes |
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8. Inspection and adjustment of brake holding clearance |
1. Preparation before inspection 2. Checking the brake clearance 3. Adjusting the brake clearance |
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9. Inspection and verification of shaft protection switch |
1. Determine where the m*ntenance personnel will stand to check the limit switch 2. Check the operation of the limit switch |
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10. Comprehensive Exercise 1 |
1. Give a m*ntenance form and indicate whether one of the inspection items is a bi-monthly inspection or a quarterly inspection . 2. Select the tools, gauges and instruments required for a specific m*ntenance item . 3. What should be done if the floor door cannot be closed during m*ntenance? 4. During insulation inspection, the insulation resistance of power and signal |
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11. Comprehensive Exercise 2 |
1. Give the phenomenon found during m*ntenance (the brake electromagnet is heating up) 2. Determine the cause (the working stroke of the electromagnet is too small) 3. Deal with the problem (adjust the tension of the brake spring) |
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12. Comprehensive Exercise 3 |
1. Give the phenomenon found during m*ntenance (the car shakes at a cert*n position when running) 2. Determine the cause (the guide shoe is worn or the wire rope tension is uneven) 3. Deal with the problem (check the guide shoe and replace it) |
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