DYGJD-03 Logistics Sorting Experimental Platform

In order to adapt to the development of various fields as quickly as possible, we can complete teaching courses with high quality, rich content, strong integration of theory and practice, and wide technical coverage in the minimum number of class hours. Meet the teaching experiment needs of various institutions. A large number of skilled workers, technicians and engineers who are proficient in the development and application of frequency converters, touch screens, detection, pneumatic execution control, mechanical design,
assembly and debugging have been cultivated and sent to various fronts. Our company has carefully designed and launched: optical, mechanical and electrical integration tr*ning equipment. Hereinafter referred to as: high-speed sorting system (or). It realizes sensing detection, transmission processing, intelligent control, and execution drive of the production line. It involves basic professional knowledge and basic electromechanical skill requirements for mechatronics majors such as mechanical technology, microelectronics technology, electrical and electronic technology, sensor testing technology, interface technology, information transformation technology, network communication technology, etc.

Device structure

The optomechanical tr*ning and assessment device is equipped with three basic working mechanism units of feeding, robot handling, and material sorting on an aluminum alloy guide r*l-type tr*ning platform , forming a typical mechanical platform for an automatic production line. The system mechanism adopts cylinder drive, frequency converter speed regulation drive and DC motor drive. The system's control method adopts PLC and touch screen control technologies. Adopting a modular structure, each work unit is a relatively independent module, and adopts a standard structure and drawer-type modules, which has strong interchangeability.

Features

A. The manipulator mechanism of the high-speed sorting system has a hardware protection function.
The manipulator mechanism of the optical-mechanical-electrical integration high-speed sorting tr*ning system launched by our company has a hardware protection circuit. The actions of the manipulator must be carried out according to a cert*n logical program. When students make program errors or control f*lures, mechanical f*lures will occur and the mechanical structure will be damaged. To this end, this system has an original design of a hardware protection circuit for the manipulator mechanism. It can judge the position signal of the manipulator and the output signal of the PLC. If the action signal conforms to the logical function, the manipulator will respond to the action signal, and vice versa, it will not act, thereby achieving mechanical coordination protection. Effectively prevent accidents from happening. This allows students to write programs with confidence and reduces teachers' teaching pressure. At the same time, the reliability of the entire system is enhanced.
B. The high-speed sorting system is equipped with various types of sensors. The optical, mechanical and electrical integration high-speed sorting tr*ning system launched by our company is equipped with various types of commonly used industrial sensors, which improves the signal data collection
capability of the working conditions of the equipment mechanism and facilitates students. programming and reliable operation of the entire organization. It allows students to learn more about the principles of various sensors and their application in practical work, and use different sensors to achieve the same or different functions. At the same time, more technical assessment content can be provided through the device (different sensors can be combined to give students different assessment questions), and it can also accurately reflect students' knowledge mastery. C. The goals pursued by the high-speed sorting system: high speed and stability. As an automatic control system, the goals pursued are high speed and stability. Otherwise, any meaning will be lost. Through careful design, high-precision production technology and repeated improvements. The optical, mechanical, and electrical integration high-speed sorting tr*ning system launched by our company can realize uninterrupted, unattended automatic work of 34,000 times a day of feeding, robot handling, and sorting materials. This is unmatched by all other current products. Our stability index requirements believe that: 24 times per minute does not equal 1440 times per hour, and 1440 times per hour does not equal 34560 times per day. D. The high-speed sorting system adopts a power supply fault-tolerant protection circuit. The power supply fault-tolerant protection circuit is designed to effectively prevent the power supply from reverse connection. Even if the positive and negative poles of the power supply are reversed during operation by students, the electrical components will not be damaged . It allows students to be bolder in practical operations, makes teaching easier for teachers, reduces the incidence of teaching accidents, and reduces equipment m*ntenance. To sum up, this system provides students with a typical engineering environment that can carry out comprehensive tr*ning, and builds a practical platform for students to fully unleash their potential and creativity. On this platform, the practical application of knowledge, comprehensive tr*ning of skills and objective assessment of practical abilities can be achieved. E. Virtual simulation system

1. M*ntenance of electricians, electronic motors and vocational qualification tr*ning assessment simulation software

This software is in apk format and can be used on PC or mobile. This software can set faults manually or automatically. This software can manually set fault points through the green box in the circuit diagram (you can set up to 39 fault points), you can also automatically set one random fault point, two random fault points, three random fault points, four random fault points, and five random fault points through the system. It has functions such as toolbox, component library, magnifying glass, circuit diagram, etc. You can choose a multimeter for testing through the toolbox, select appropriate components through the component library, and clearly understand each component and circuit through the magnifying glass. This software allows students to understand the working principle and circuit structure of the motor star-delta start control circuit through the setting of faults in the motor star-delta start control circuit and various investigations.

2. Virtual spectrum analyzer, logic analyzer, oscilloscope, and three-meter simulation software:

This software is in apk format and can be used on PC or mobile terminals. The functions of this software are: resistance measurement, AC voltage measurement (measuring transformer, if the multimeter burns out when measuring the transformer, black smoke will emit prompts and can reset the multimeter), determine the polarity of the transistor, measure the DC voltage (the light turns on when the ammeter is turned on), measure the DC current, and determine the quality of the capacitor. This software can drag the red and black pen tips at will. When the two pen tips are dragged and positioned on the measured object, a red circle will be displayed. If the positioning is not accurate, no red circle will be displayed, and when incorrect operations are performed (such as the wrong range selected, If the measured data is wrong, etc.), the meter pointer will not respond, prompting errors and re-measurement, etc. This multimeter can select AC voltage range, DC voltage range, resistance range, current range, resistance adjustment to 0, and can enlarge the display data. Clearly view the measured data size. Students can learn the correct use of multimeters through this software.

3. Microcontroller , PLC programmable design and control virtual simulation software:

This software is developed based on unity3d and has built-in experimental steps, experimental instructions, circuit diagrams, component lists, connection lines, power on, circuit diagrams, scene reset, return and other buttons. After the connections and codes are correct, you can start/stop, The forward movement and reverse movement buttons operate the 3D machine tool model to move. In the connected line state, the 3D machine tool model can be enlarged/reduced and translated.

1. Relay control: Read the experiment instructions and enter the experiment. By reading the circuit diagram, select the relays, thermal relays, switches and other components in the component list and drag and drop them into the electrical cabinet. The limiters are placed in the three-dimensional On the machine tool model, you can choose to cover it, and some component names can be renamed. Then click the Connect Line button to connect terminals to terminals. After successfully connecting the machine tool circuit, choose to turn on the power and proceed. If the component or line An error box will pop up if there is a connection error, and the scene can be reset at any time.

2. PLC control: The experiment is the same as relay control, with the addition of PLC control function. After the connection is completed, enter the program writing interface through the PLC coding button, and write two programs, forward and reverse, with a total of 12 ladder diagram symbols. The writing is completed. Finally, select Submit for program verification. After the verification is successful, turn on the power for operation. Error boxes will pop up for component, line connection, and code errors, and the scene can be reset at any time.

3. Single-chip microcomputer control: The experiment is the same as relay control, with the addition of single-chip microcomputer control function. After the connection is completed, enter the programming interface through the C coding button, enter the correct C language code, and after successful submission and verification, turn on the power for operation, components, lines If there are connection or code errors, an error box will pop up, and the scene can be reset at any time.

Technical Parameters

1. Overall dimensions: 1240 (length) * 720 (width) * 1300 (height) mm (the drawer does not extend)
2. Packing size: 1340 (length) * 820 (width) * 1300 (height) mm (with 10,000 pieces removed) Wheel)
3. Net weight/gross weight: 112 Kg/162 Kg
4. Maximum sorting speed: 24 times/minute
5. Continuous automatic sorting running time: 24 hours Continuous sorting times: 34,000 times/day
6. Rated work Power supply: AC: 220V 50 Hz Total power: 1.2 Kw
7. Rated working *r pressure: 0.3-0.4 MPa (with *r pressure sensor)
8. Working environment: temperature -10℃～35℃, relative humidity ≥85% (25℃)
9. PLC controller model: Mitsubishi PLC: FX2N-48MR controller (with programming data cable and programming software)
10. Standard inverter: Panasonic VF100 Power: 0.4Kw (Other inverters can be selected according to customer requirements)
11. Touch screen: Wei Lun 7" TK6070ih
12. Three-phase reduction motor: 80YS25GY22 Rated voltage: 3*220V Power: 25W Reduction ratio: 1:15
13. Silent *r compressor: MB-550W- 9 Rated voltage: 220V Power: 550W Exhaust volume: 110L/min Pressure: 0.75MPa
14. Standard sensors: capacitive proximity switch, inductive proximity switch, fiber optic sensor (amplifier), magnetic switch, diffuse reflection photoelectric sensor
15. Optional sensors: *r pressure sensor switch, Hall sensor switch , Rotary encoder, micro travel switch, through-beam photoelectric sensor
16. Optional functions: Equipped with a hardware protection circuit for the manipulator mechanism to prevent program control errors and mechanical damage.

Hot-selling product: Electrician tr*ning bench