Resource Category | project | Task | Content introduction (knowledge and skills points) |
Animation teaching video Resources (PC version, not av*lable in VR version) |
The service target is teachers, and the m*n body is 3D animation, which is convenient for teachers to teach students conveniently and quickly. The steps of the exercises are the same as those of the virtual tr*ning resources. It is an animated demonstration of the installation steps of the elevator before the exercises. On the basis of learning, the relevant installation steps are practiced. Including the following items: 1. Preparation before elevator installation; 2. Making sample frames and hanging wires; 3. Installing and calibrating guide r*ls; 4. Installing machine room components; 5. Installing floor door systems; 6. Installing counterweights; 7. Installing cars; 8. Installing traction wire ropes; 9. Installing hoistway mechanical equipment; 10. Installing electrical equipment; 11. Trial operation and finishing work; 12. Basic exercises. |
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Preparations before elevator installation (PC and VR versions) | On-site inspection before installation--machine room inspection |
1. Inspection items of the computer room 2. Check doors and windows, ground strength, load-bearing beam settings and hook positions 3. Check the power box (grounding protection) 4. Check the location and size of the computer room and the reserved holes on the floor |
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On-site inspection before installation--well inspection |
1. Well inspection items 2. Check well dimensions 3. Check the brackets 4. Check the pit |
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On-site inspection before installation - floor station inspection |
1. Landing station inspection items 2. Check the door openings of the landing doors 3. Check the opening dimensions of the door calls and landing station displays |
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Erecting Scaffolding |
1. Scaffolding materials 2. Sample frame construction (post-counterweight scaffolding construction method) 3. Requirements for scaffolding at the floor station 4. Requirements for scaffolding at the top floor 5. Laying the pedals |
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Labor protection requirements for on-site construction workers |
1. Requirements for installation personnel's clothing 2. Requirements for high-altitude work 3. Requirements for welding clothing 4. First *d for electric shock on site |
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Tools required for installation1 | Point out the common tools that need to be prepared (partial tools) | ||
Tools required for installation2 | Point out the instruments that need to be prepared (partial instruments, measuring tools) | ||
Installation tool preparation | Indicate the equipment that needs to be prepared (slings, pulleys, welding machines, etc.) | ||
Basic procedures for elevator installation | Basic procedures for elevator installation | ||
Elevator equipment unpacking acceptance and data collection |
1. Check the random documents of the elevator 2. Parts that need to check the copy of the type test report 3. Drawings that need to be provided 4. Unpacking and check the speed limiter |
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Power supply for construction |
1. Requirements for the configuration of the power supply box for construction 2. Requirements for the voltage of construction lighting 3. Requirements for lighting fixtures 4. Requirements for the lighting fixtures in the shaft |
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3D virtual tr*ning resources | Make sample racks and hanging wires (PC and VR versions) | Stake Line |
1. Determine the size of the sample frame 2. Lay out the sample line 3. Check the size 4. Fix the sample frame and sample line |
Use angle iron to build a sample frame in the shaft |
1. Determine the installation order of the sample rack 2. Cut the material according to the drawing 3. Adjust and position the door head sample 4. Adjust and fix the car guide r*l sample 5. Adjust and fix the counterweight guide r*l sample |
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Make sample rack |
1. Determine the wood specifications for making the sample frame 2. Determine the size of the sample frame 3. Cut the material 4. Position |
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Build the sample frame joists |
1. Install the support beams of the sample frame 2. Install the sample frame support beams 3. Check and adjust the level |
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Installing and calibrating the r*ls (PC and VR versions) | Installing the first counterweight r*l |
1. Select the counterweight r*l 2. Install the counterweight r*l base and connecting plate 3. Lift the r*l into the well 4. Adjust and fix the r*l |
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Installing the first car guide r*l |
1. Install the car guide r*l base and connecting plate 2. Lift the guide r*l into the hoistway 3. Adjust the guide r*l position and fix the guide r*l base |
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Install a car guide r*l bracket |
1. Put the car guide r*l bracket in place 2. Install the guide r*l bracket 3. Adjust the bracket |
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Docking r*l |
1. Connect the second r*l to the installed r*l 2. Fix the r*l |
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Measurement and adjustment of counterweight guide gauge |
1. Check the guide gauge of the counterweight 2. Correct the guide gauge |
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▲ (On-site demonstration) Correction of the str*ghtness of heavy guide r*ls |
1. Select the calibration tool 2. Determine the position of the pallet 3. Find the relevant parts for adjusting the str*ghtness of the guide r*l 4. Adjust the guide r*l based on the sample line |
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Determine the installation position of the guide r*l bracket |
1. Determine the installation height of the first car guide r*l bracket 2. Determine the installation spacing of the guide r*l bracket 3. The distance requirements between the guide r*l bracket and the guide r*l joint 4. Determine the distance between the last guide r*l bracket and the roof surface |
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Process requirements for the installation of car guide r*l brackets 1 |
1. Select the guide r*l bracket according to the well diagram 2. Installation requirements of the first and last guide r*l brackets 3. Adjustment of the guide r*l bracket |
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Process requirements for car guide r*l installation process 2 |
1. Select the guide r*l 2. The installation order of the guide r*l 3. Guide r*l connection 4. Requirements for the guide r*l connection |
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Grinding of Newly Installed Guide R*ls |
1. Check the r*l joints 2. Measure the grinding area 3. Grind the r*l joints 4. Judge the r*l joints after polishing |
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Adjust the parallelism of the car guide r*ls |
1. Select the measuring tool 2. Check the parallelism of the guide r*l 3. Adjust the parallelism of the guide r*l |
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Check the relevant dimensions of the shaft |
1. Point out the key shaft dimensions that need to be surveyed before installation 2. Check the location of the floor door 3. Check the bracket |
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Determine the towing point |
Step 1. Point out the reference object for positioning the center point of the machine room 2. Position 3. Determine the traction point of the machine room |
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Install the traction machine load-bearing beam |
1. Select tools to locate and install the load-bearing beam 2. Lift the load-bearing beam 3. Determine the depth of the load-bearing beam into the wall 4. Adjust the horizontality of the load-bearing beam 5. Fix the load-bearing beam |
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Installing computer room components (PC and VR versions) | Installing the guide wheels |
1. Install the guide wheel 2. Check and adjust the verticality of the guide wheel 3. Check and adjust the coplanarity of the guide wheel and the traction wheel 4. Adjust the center position of the guide wheel |
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Install a speed limiter |
1. Determine the installation location of the speed limiter 2. Determine the components or devices associated with the speed limiter 3. Adjust the speed limiter |
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Install the traction machine |
1. Determine the installation steps of the traction machine 2. Install the shock-absorbing pad 3. Hoist the traction machine 4. Pre-tighten the traction machine |
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Positioning traction sheave |
1. Check and adjust the verticality of the traction wheel 2. Adjust the coplanarity of the traction wheel and the guide wheel 3. Adjust the traction center point of the traction wheel |
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Installation of rope clamp |
1. Select the rope clamp installed in the machine room 2. Determine the function of the rope clamp 3. Install the rope clamp 4. Rope clamp safety switch |
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Adjusting the brake torque |
1. Determine the brake type 2. If the elevator slips, check and adjust the brake |
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Installing the door system (PC and VR versions) | Assemble the door sill |
1. Determine the center of the sill groove 2. Take out the rem*ning sill assembly parts and assemble and tighten them |
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Installing landing door sill |
1. Safety measures before construction 2. Correct operation sequence for installing floor door sill 3. Put the sill in place 4. Check the level of the sill 5. Adjust the sill |
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Install door frame |
1. Assemble the door frame 2. Put the door frame in place 3. Install the door frame |
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Check the door frame installation position |
1. Check the verticality of the door frame 2. Check the horizontality of the door frame 3. Tighten the door frame |
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Install the door sill |
1. The correct operation sequence for installing the upper sill of the landing door 2. Adjust the center position to align with the center of the sill 3. Determine the installation height of the upper sill 4. Put the upper sill in place |
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Installing the landing door leaf |
1. Install the door slider 2. Install the door leaf 3. After the door is installed and the gasket is removed, check the verticality of the door leaf 4. Check the gap between the lower end of the door leaf and the sill 5. Point out the position of the door hanging plate stop wheel (the visible part of the scene) |
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Install door toe guard |
1. Determine the installation position of the toeboard 2. Install the door toeboard |
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Installing landing door locks |
1. Install the floor door lock 2. Install the floor door secondary lock contact switch 3. Adjust the floor door lock contact switch and connect the wires |
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Install and verify landing door self-closing devices |
1. Install the weight 2. Check the flexibility of the weight after installation 3. Check the reliability of the self-closing device |
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Inspection after installation of landing door lock |
1. Check the engagement depth of the door lock hook of the landing door 2. Walk slowly and check the reliability of the door lock contact |
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Checking Passenger Elevator Door Clearance |
1. Check the door sill distance 2. Check the door gap |
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Installing Counterweight (PC and VR) | Installing the counterweight |
1. Preparation before hoisting 2. Hoisting counterweight frame 3. Installing counterweight block 4. Counterweight safety protection |
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Adjustment of the counterweight frame after installation |
1. Determine the measurement position 2. Measure the gap between the guide shoe and the guide r*l 3. Adjust the gap |
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Installing the car (PC and VR versions) | Installing car joists |
1. Determine the installation floor of the joist 2. Determine the placement direction of the car joist 3. Adjust the joist level 4. Prepare the lifting tools |
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Install the car frame |
1. Put the car chassis bracket in place 2. Install the columns 3. Install the upper beam 4. Check the verticality of the columns 5. Check the horizontality of the upper beam |
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Install the car chassis |
1. Before installing the chassis, install the anti-vibration pads first. 2. Hoist the car chassis. 3. Adjust the level of the car chassis. |
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Installing safety gear |
1. Select the safety clamp 2. Install the safety clamp 3. Adjust the safety clamp gap 4. Preparation before installing the safety clamp pull rod |
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Install the safety clamp mechanism |
1. Install the safety clamp lifting mechanism 2. Install the safety clamp pull rod 3. Adjust the safety clamp pull rod |
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Installing the spring-loaded sliding guide shoe |
1. Select components and determine installation position 2. After installing the guide shoe, check the gap between the guide shoe and the working surface of the guide r*l 3. Determine the adjustment position |
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Install the oil cup |
1. Select the correct component 2. Determine the installation location 3. Tighten the oil cup |
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Install car roof and car wall |
1. Install the car roof 2. Install the car wall 3. Fix the car roof 4. After installation, check the verticality of the car wall |
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Install the car sill |
1. Assemble the sill components 2. Install the car sill 3. Check the levelness of the car sill |
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Install and adjust the door machine |
1. Select the installation order 2. Adjustment of the door operator after installation |
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Installing car door |
1. Install the slider on the car door leaf 2. Install the car door leaf 3. Check the verticality of the door leaf |
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Install safety guardr*l |
1. Determine the color of the safety guardr*l 2. The composition of the safety guardr*l 3. Check the guardr*l |
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Inspection and adjustment of car after installation |
1. Check and adjust the gap between the door knife and the floor door sill. 2. Check and adjust the gap between the floor door lock roller and the car sill. 3. Check the manual unlocking device of the floor door. |
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Installing the traction wire rope (PC version and VR version) | Determine the length of the traction wire rope |
1. Use the sample line to determine the length of the wire rope 2. Cut the wire rope |
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Making the Rope End Connection |
1. Thread the wire rope 2. Install the wedge 3. Fix the wire rope 4. Protect the wire rope end |
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Conical sleeve rope head bus alloy casting |
1. Rope cutting process requirements 2. Wire rope bending 3. Pouring Babbitt alloy 4. Inspection after pouring |
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Rope laying process of traction wire rope 1 |
1. Indicate the rope hole on the car side of the wire rope in the figure 2. Hang and install the wire rope 3. Cut the rope |
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Rope laying process of traction wire rope 2 |
1. Transport and loading wire rope 2. Car side rope 3. Car side rod connection 4. Rope cutting |
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Suspension traction wire rope |
1. Suspension wire rope 2. Rope end connected to car 3. Secondary protection of rope end combination (anti-rotation) |
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Check the wire rope tension |
1. Determine the position of the car during inspection 2. Measure the wire rope tension 3. Adjust the wire rope tension |
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Installation of shaft machinery and equipment (PC and VR versions) | Installing car buffers |
1. Position the buffer before installation 2. Install the buffer base 3. Install the buffer 4. Adjust the verticality |
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Installation of hydraulic buffer in car |
1. Select the buffer according to the hoistway plan 2. Position the buffer 3. Determine the height of the buffer base 4. Check the buffer after installation |
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Install the speed limiter wire rope |
1. Preparation 2. Install the speed limiter wire rope 3. Adjust and fix |
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Installing the compensation ch*n |
1. Select the compensation ch*n in the parts library 2. Install the compensation ch*n 3. Install the compensation ch*n anti-drop device 4. Check the distance between the compensation ch*n and the pit |
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Install the tensioner |
1. Safety protection measures before construction operation 2. Determine the installation position of the tensioning device 3. Adjust and tighten the tensioning device 4. Safety switch of the tensioning device |
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Installing Elevator Electrical Devices (PC and VR Versions) | Laying wire |
1. Cabling in the machine room 2. Cabling in the shaft 3. Spare wire margin 4. Total cross-sectional area requirements for wires l*d in the cable duct |
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Install the cable duct |
1. Installation location of the cable duct in the shaft 2. Install a section of cable duct 3. Ensure the electrical continuity of the metal cable duct 4. To prevent the metal cable duct from cutting the wires, the corners of the cable duct need to be treated in a cert*n way |
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Install the conduit |
1. Installation of hoistway lighting conduit 2. Connection between conduit and conduit 3. Requirements for the total cross-sectional area of wires l*d in conduits |
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Installation of accompanying cables |
Step 1. Determine the wiring position of the accompanying cable 2. Fix the accompanying cable 3. Wiring the accompanying cable |
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wiring |
1. Select the power cord according to the drawing and place it in the wire trough 2. Determine the wiring position 3. Wiring |
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Confirm the installation location of the elevator electrical device (switch) |
1. Indicate the installation space of the following electrical devices (switches) 2. The specific installation location of the electrical devices (switches) |
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Determine the installation location of the elevator electrical device (switch)-1 |
1. Indicate the installation space of the following electrical devices (switches) 2. The specific installation location of the electrical devices (switches) |
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Install the control cabinet |
1. Determine the installation location of the control cabinet according to the machine room layout 2. Install the control cabinet |
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Determine the installation location of the elevator electrical device (switch)-2 |
1. Indicate the installation space of the following electrical devices (switches) 2. The specific installation location of the electrical devices (switches) |
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Determine the installation location of the elevator electrical device (switch)-3 |
1. Indicate the installation space of the following electrical devices (switches) 2. The specific installation location of the electrical devices (switches) |
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M*ntenance and operation control device |
1. Location where the m*ntenance operation device must be installed 2. Operation priority sequence of the m*ntenance operation control device 3. Operation of the m*ntenance operation device on the car top |
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Adjust door speed |
1. Determine the door speed and noise 2. Install the door speed control device 3. Adjust the door speed |
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Overload protection |
1. Run the car to the test floor 2. Installation location of the elevator weighing device 3. Requirements for overload protection settings 4. Judgment of the weighing device status signal |
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Install the limit switch |
1. Determine the installation position of the upper limit switch 2. Upper limit switch installation requirements 3. The upper limit switch needs to be short-circuited before the upper limit switch test during the debugging phase 4. Select the scenario that meets the installation requirements after the upper limit switch action |
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Install the lower limit switch |
1. Determine the installation position of the lower limit switch 2. Before testing the lower limit switch during the debugging phase, short-circuit the lower limit switch 3. During the debugging phase, the elevator moves down slowly to check whether the installation of the lower limit switch meets the requirements |
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Installing the limit switch |
1. Determine the installation position of the limit switch 2. Requirements for the installation position of the limit switch 3. Check the speed downward to verify whether the installation and wiring of the lower limit switch are correct |
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Installing the leveling sensor |
1. Install the leveling sensor 2. Each stop must be installed with a magnetic isolation plate. Before installing the magnetic isolation plate on the third floor, you need to determine the relative position with the installed leveling sensor. Please press the operation button to make the car stop at the appropriate position. 3. Adjustment after installation |
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Stop device (emergency stop button) |
1. Locations where the stop device (emergency stop button) must be installed 2. Other installation locations for the stop device (emergency stop button) 3. Requirements for installing the stop device (emergency stop button) |
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Install the distribution box |
1. Determine the installation location of the power box 2. Determine the installation height of the distribution box 3. Install the power box 4. Connect the wires |
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Install the pit emergency stop device |
1. Understanding the pit emergency stop device 2. Installing the pit emergency stop device 3. Wiring 4. Inspection |
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Installation of electrical equipment at landing stations |
1. Install the floor call box 2. Install the floor display 3. Install the fire switch |
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Install the car control box |
1. Understand the car control box 2. Determine the installation location of the car control box 3. Install the car control box |
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Grounding protection of electrical equipment |
1. Select the ground wire material 2. Wire diameter requirements for the machine room ground lead wire 3. Machine room grounding 4. Speed limiter ground wire connection |
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Safety protection device |
1. Safety switch in the shaft 2. Safety switch in the machine room 3. Safety switch in the car |
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▲ (On-site demonstration) Door interlock circuit |
1. Determine the door interlock circuit diagram 2. Identify the door interlock relay 3. Determine the contact status in the door interlock circuit diagram 4. Safety verification of the door interlock circuit - Elevator m*ntenance up, check the wiring by toggling the lock arm |
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Protection of electric drive systems |
1. Overload protection of AC two-speed elevator traction motor 2. Setting of thermal relay 3. Power supply phase sequence protection 4. Identify and adjust phase sequence |
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Speed limiter-safety gear linkage protection |
1. Point out the connecting parts between the speed limiter and the safety clamp 2. Point out the electrical switch in the speed limiter-safety clamp that plays the role of overspeed protection 3. Determine the linkage sequence of the speed limiter-safety clamp when the car is overspeeding and descending 4. Action test of the speed limiter rope break protection switch |
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Check voltage |
1. Check the power supply voltage 2. Check the lighting voltage 3. Check the DC control voltage |
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Inspection before debugging - machine room inspection |
1. Inspection items of the computer room 2. Grounding inspection of the computer room 3. Inspection of strong and weak current wiring |
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Inspection before commissioning - Speed limiter tensioning device |
1. Point out the location of the installed speed limiter tensioner 2. Verify the broken rope protection switch of the speed limiter tensioner |
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Trial run and final work (PC and VR versions) |
Slow car debugging |
1. Machine room m*ntenance 2. Car top m*ntenance |
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Express debugging |
1. First, perform the up and down express operation. 2. Enter the car and continue debugging. 3. Debug the limit switch. 4. Debug the safety switch. |
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Overload test |
1. Overload test conditions 2. Place weights 3. Test load requirements 4. Test times requirements 5. Process inspection contents 6. Overload alarm verification |
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Check the clearance between the door lock wheel and the car sill |
1. Run the car to the inspection position 2. Open the car door 3. Measure the gap |
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Check the clearance between the door opener and the door sills on each floor |
1. Run the car to the inspection position 2. Open the landing door 3. Measure the gap |
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Leveling accuracy check and adjustment |
1. Leveling accuracy inspection method 2. Measurement method and judgment 3. Rated load static inspection 4. Leveling device adjustment |
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Run the experiment |
1. Load requirements for running test 2. Running time requirements 3. Inspection contents during running test 4. Temperature rise requirements of traction machine during test |
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Inspection and adjustment of automatic doors |
1. Inspection sequence of floor door and car door 2. Inspection items of car door 3. Inspection items of floor door lock |
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Basic exercises (expand knowledge, support PC version, no VR version) | Measuring the total power supply voltage of the elevator with a pointer multimeter |
1. Select the instrument 2. Prepare 3. Measure the total power supply voltage of the elevator |
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Use a pointer multimeter to measure resistance (measure resistance with a nominal resistance of 5.1K±5%) |
1. Select the instrument 2. Prepare 3. Measure resistance |
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Using digital universal transformer to measure the DC 24V voltage of microcomputer in control cabinet |
1. Select the instrument 2. Prepare 3. Measure the output DC voltage of the switching power supply in the control cabinet |
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Using a pointer multimeter to determine the polarity of a diode |
1. Select the instrument 2. Prepare 3. Determine the polarity of the diode by measuring the forward and reverse resistance of the diode |
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Measuring the running current of the traction motor |
1. Select the instrument 2. Prepare 3. Measure the current |
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Insulation inspection of control cabinet power cord |
Step 1: Select the instrument 2: Prepare 3: Insulation inspection and judgment |
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Elevator control circuit (<50V) insulation inspection |
1. Select the instrument 2. Prepare 3. Insulation inspection and judgment |
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Reading of elevator installation drawings |
1. Please indicate the size of the load-bearing beam from the traction center in the drawing. 2. Indicate the distance from the guide r*l surface of the car. 3. Indicate the shape, size and position of the reserved hole in the drawing. 4. Indicate the size in the drawing. |
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Reading of Elevator Circuit Diagram |
1. Braking circuit 2. Door interlock circuit 3. Safety circuit 4. Signal circuit |
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Reading of simple circuit diagrams |
1. Rectification circuit 2. Voltage conversion circuit 3. Voltage stabilization circuit |
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Reading of elevator installation drawings-1 |
1. Understand the drawings 2. Fill in the blanks according to the drawings 3. Determine the traction ratio |
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Elevator drive system |
1. Determine the drive mode 2. Determine the electrical control mode of the elevator from the control cabinet configuration 3. Point out the frequency-changing components in the VVVF control cabinet 4. Find the device that sends the car position signal to the inverter |
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Reading of elevator signal display circuit |
1. Identification of signal display circuit 2. Installation location of signal display lamp 3. Identification of working status of signal display circuit |
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Installation location of elevator components-1 |
1. Safety clamp 2. Speed limiter 3. Landing door lock contact 4. Brake |
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Installation location of elevator components-2 |
1. Traction wire rope head assembly 2. Floor call box 3. Car guide shoe 4. Traveling cable |
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Installation location of elevator components-3 |
1. Buffer 2. Traction machine 3. Door opening and closing mechanism 4. Control box |
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Use of connecting tubes |
1. Find a device that can be used as a connecting tube 2. Use the connecting tube to find the level |
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Use of a level |
1. Select the level ruler in the tool library 2. Level ruler accuracy 3. Level ruler calibration 4. Measurement method and judgment |
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Use of Vernier Caliper |
1. Select measuring instruments from the tool library 2. Learn about vernier calipers 3. Perform measurement operations and fill in the measurement results |
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In the given drawing, determine the corresponding items of the following |
1. According to the drawings, indicate the elevator lifting height and pit depth. 2. According to the drawings, determine the elevator traction ratio and traction center distance. 3. According to the hoistway plan, indicate the corresponding markings. 4. Determine the number of buffers according to the drawings. |
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Indicate the location of the following components in the entire ladder model |
1. Traction machine and brake 2. Overspeed protection device 3. Guide shoe, oil box 4. Counterweight |
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Identification of voltage stabilization circuit |
1. Recognize the voltage stabilizing components in the circuit diagram 2. Point out the voltage stabilizing components on the circuit board 3. Identify the pins and parameters of the voltage stabilizing components 4. Measure the stabilizing voltage |
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Understanding of traction motor |
1. Understand the permanent magnet synchronous traction machine 2. Point out the operating position of the brake electromagnet and the release brake 3. Point out the cranking position of the permanent magnet synchronous traction machine 4. Point out the switch contacts of the cranking handwheel in the safety circuit |
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Understanding inverter |
1. Identify the control cabinet 2. Inverter wiring terminals 3. Indicate the components that can provide feedback on the elevator speed in the drawing 4. Indicate the installation location of the rotary encoder |
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Safety protection circuit |
1. Indicate the safety protection circuit in the four drawings 2. Indicate the installation position of the voltage relay 3. Indicate the relevant safety switch 4. Reset of the safety switch |
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Understanding the related devices of elevator speed regulation |
1. Identification of the electric control cabinet 2. Recognition of the inverter wiring terminals 3. Recognition of the speed feedback device 4. Installation position of the encoder |
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Understanding the switch gate circuit of AC two-speed elevator electrical control |
1. Indicate the door opening and closing drag circuit in the four figures 2. Please indicate the installation position of the door opening and closing relay 3. Analysis of the change of door opening and closing speed 4. Adjust the door opening and closing speed |
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Measuring resistance with a digital multimeter |
1. Select the measuring instrument in the tool library 2. Preparation before measurement 3. Measure the resistance value |
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Braking device (permanent magnet synchronous traction machine) |
1. Indicate the brake circuit in the four drawings 2. Indicate the brake device components 3. Indicate the brake detection switch 4. Determine the release direction of the brake when the car is manually turned |
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Motor commutation |
1. After the motor is wired, check whether the direction of rotation meets the requirements . 2. The motor rotation direction is wrong and needs to be corrected. 3. Change the direction of rotation of the motor. |
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