Dysk-TF/MF Multi-System CNC Machine Tool False and Real Training Device

Release time：2024-05-13 22:00viewed：times

1. Product Introduction
Intelligent manufacturing is the m*n direction of building a strong manufacturing country, and CNC machine tools are an important part of intelligent manufacturing. In response to the national call, our company introduced the world's advanced CNC software technology and developed this series of CNC machine tool virtual and real integrated tr*ning machines. The tr*ning machine is a combination of software and hardware, with advanced functions, reliable quality, and diversified optional CNC systems.
Currently, such products include: FANUC series FANUC 0i-TF Plus (turning version), FANUC 0i-MF Plus (three-axis milling version); Mitsubishi series Mitsubishi M80 (three-axis milling version); Siemens series SINUMERIK 828D (turning version) ), (three-axis milling version), SINUMERIK 840D (five-axis milling version); HEIDENHAIN series (five-axis milling version).
2. Product Features
In traditional CNC machine tool operation tr*ning for beginners, after students use computers to learn simulated CNC machine tool operations, teachers will take students to operate real machine tools. However, in the early stage, students used simulated CNC machine tools and simulated CNC systems. , simulated machine tool operating panels, simulated handwheels, etc. are operated with a mouse on a computer monitor. Students do not have the experience of real machine tools during the learning process. If they directly use the real machine, students will have great psychological pressure and may easily become nervous and cause interruptions. Practical factors include large losses of knives, collision machines, materials and cutting tools, easily damaged machine tools, unsafe conditions, and high teaching costs.
In order to solve the above factors, our company has developed the latest generation of multi-system CNC machine tool virtual and real integrated tr*ning machine. This equipment combines software and hardware, has the functions of programming, processing and debugging systems, and can realize the simulation operation of CNC lathes and CNC machining centers. Manual programming or input CAD/CAM program for simulated processing. The highly simulated software CNC system interface is the same as the real CNC system, equipped with real operating panels and handwheels, so that students can experience the same operating experience of real CNC machine tools during the learning process, laying a solid foundation for the next step of operating real machine tools. Special design. The m*n hardware of the equipment consists of four parts.
1. The cabinet of the CNC machine tool operation simulator adopts a vertical structure to meet the real CNC machine tool operating experience. The cabinet is made of high-strength steel plates that are bent and welded. The surface is sprayed with iron matt dense texture, and 4 universal gimbals are installed at the bottom. Pulleys and brakes are provided for easy movement and fixation.
2. The simulated machine tool uses a 32-inch LCD monitor to more realistically display the exact same mechanical structure as the real machine tool in 3D form. It has representative CNC lathes (turning) and machining centers (milling). The simulated machine tool Multiple viewing angles such as zooming in, zooming out, rotating, and panning are av*lable, and sound effects are provided during spindle rotation, tool cutting, tool changing, iron filings, coolant, etc., allowing students to have the experience of operating a real machine tool;
3. The CNC system consists of a The 17-inch touch screen displays. For operations such as editing programs, modifying parameters, and setting tools, you can directly tap the corresponding function keys on the screen with your fingers, giving you a consistent operating experience with a real CNC system;
4. The CNC machine tool operating panel and handwheel adopt standard Industrial type, when students have the experience of operating real machine tools while learning.
3. M*n technical parameters of the product (FANUC series)

name	Technical parameters and specifications
CNC system	CNC system: simulates FANUC Oi-TF PLUS and FANUC Oi-MF PLUS; 1. Position display [POS]: machine tool coordinates, absolute coordinates, relative coordinates; 2. Program function [PROG]: display program functions, inspection, and current section , sub-single block, program editing [EDIT], [ALTER] [INSERT] [DELETE], automatic mode, background editing, program lock, program transfer function [F input], [F output]; 3. Tool correction [OFS/ SET]: workpiece movement, coordinate system, shape correction, wear correction W, MACRO variable setting, metric and inch unit setting; 4. System parameters [SYSTEM], transmission parameters, machine tool parameters, editing parameters; 5. Address and numeric keys, input , Reset [RESET], [CAN] function keys; 6. Abnormal alarm display, the alarm code is the same as the real machine operation error display. Example 1: X-axis over travel displays "alarm" 500 OVER TRAVEL: +X, the alarm is cancelled . mode, you need to move the The time and error code of the first alarm; equipped with network RJ45 interface data transmission function, which can transmit the program through the network;
Operation panel and functions	Mode selector button function 1. [EDIT] program editing mode: edit and modify program content; 2. [DNC] online processing mode: program is processed while transmitting; 3. [AUTO] automatic processing mode: program is processed automatically; 4. [MDI] ] Command input mode: used for parameter setting and temporary program input; 5. [MPG] Handwheel mode: Use the handwheel to adjust; 6. [JOG] Manual feed mode: Use the axial keys to feed manually; 7. [ RAPID] Rapid movement mode: Use the axial keys to move quickly; 8. [ZRN] Reference point return mode: Each axis returns to the machine tool reference point; 9. Rapid movement adjustment knob, feed speed adjustment knob, spindle speed adjustment knob; 10. Single block ignore [BDT], single step execution [SBK], selective stop [M01], cycle start [CYCLE START], cycle pause [FEED HOLD]; 11. Spindle forward rotation, spindle stop, spindle reverse rotation, coolant , work light, protective door; 12. Program protection lock, emergency stop button, tool change button; 13. Push-button axial buttons X+, X-, Y+, Y-, Z+, Z-; 14. Alarm indicator light, Axial reference point indicator light; 15. Industrial handwheel, handwheel speed knob, handwheel axial knob, etc.;
CNC machine tool simulation- lathe part	1. 3D solid structure, horizontal lathe, automatic chuck, 12-station turret; 2. Machine tool base, spindle chuck, clamping jaws, turret, tool, t*lstock, center; 3. Rapid movement: X-axis 20 m/min, Z axis: 24m/min; 4. Maximum cutting speed: X axis 6m/min, Z axis: 8m/min; 5. According to the industrial operation control panel, dynamic interactive simulation runs the entire CNC machine tool; 6. Collision Detection function: When the spindle is not rotating, the contact between the tool and the material is considered a collision. 7. Simulation speed adjustment: 0% ~ 200%; 8. Sound effect switch, system volume adjustment; 9. Workpiece material setting: maximum diameter = 250mm, maximum length = 450mm; 10. Lathe tool setting: diamond knife (80 degrees , 55 degrees, 35 degrees), triangular cutter (60 degrees), thread cutter, groove cutter, circular cutter, drill bit, peach-shaped cutter, round nose cutter, center drill, wire tapping, end face cutter. 11. Tool magazine installation: tool loading, unloading, modification, deletion; 12. Standard viewing angles: top view (XY), front view (ZX), side view (YZ), stereoscopic (ISO) 13. Commonly used zoom viewing angles: material range, The scope of the bed and the scope of the machine; 14. Free operating perspective: translation, rotation, zooming in, and zooming out; 15. The simulation design includes cutting fluid splashing and chips flying out when cutting to the workpiece; 16. Sound (tool movement sound, cutting sound effects, Spindle rotation sound, alarm sound); 17. Workpiece size linear measurement function: diameter, thickness, length; 18. Factory value restoration function; 19. CNC program local computer hard disk and U disk input and output functions; 20. CNC program external computer RS232 input and output functions; 21. DNC online processing function;

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