Shanghai Daiyu Education Equipment Manufacturing Co., Ltd.
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The electromechanical integration test bench consists of an aluminum alloy guide r*l tr*ning bench , typical equipment mechanical components, modules, inverter modules, button modules, power modules, simulated production equipment tr*ning modules, terminal blocks and various other components. The overall structure is open and disassembled. The tr*ning device is used for assembling mechanical parts. Production equipment can be assembled based on existing mechanical parts, or mechanical parts can be added to assemble other production equipment, so that the entire device can be flexibly used for teaching or competition. Requires assembly of equipment with production functions.
The m*n technical parameters
1. AC power supply: three-phase four-wire AC 380V±10% 50 Hz;
2. Temperature: -10～40 ℃; Environmental humidity: <90% (25℃);
3. Overall dimensions: length*width*height=1200 *800*1500 mm;
4. Machine power consumption: >1.5 kW;
5. Safety protection measures: It has grounding protection and leakage protection functions, and its safety complies with relevant national standards. Use high-insulation safety sockets and high-strength safety experimental wires with insulating sheaths.
6.Virtual simulation system
1. M*ntenance of electricians , electronic motors and vocational qualification tr*ning assessment simulation software
This software is in apk format and can be used on PC or mobile. This software can set faults manually or automatically. This software can manually set fault points through the green box in the circuit diagram (you can set up to 39 fault points), you can also automatically set one random fault point, two random fault points, three random fault points, four random fault points, and five random fault points through the system. It has functions such as toolbox, component library, magnifying glass, circuit diagram, etc. You can choose a multimeter for testing through the toolbox, select appropriate components through the component library, and clearly understand each component and circuit through the magnifying glass. This software allows students to understand the working principle and circuit structure of the motor star-delta start control circuit through the setting of faults in the motor star-delta start control circuit and various investigations.
2. Virtual spectrum analyzer, logic analyzer, oscilloscope, and three-meter simulation software:
This software is in apk format and can be used on PC or mobile terminals. The functions of this software are: resistance measurement, AC voltage measurement (measuring transformer, if the multimeter burns out when measuring the transformer, black smoke will emit prompts and can reset the multimeter), determine the polarity of the transistor, measure the DC voltage (the light turns on when the ammeter is turned on), measure the DC current, and determine the quality of the capacitor. This software can drag the red and black pen tips at will. When the two pen tips are dragged and positioned on the measured object, a red circle will be displayed. If the positioning is not accurate, no red circle will be displayed, and when incorrect operations are performed (such as the wrong range selected, If the measured data is wrong, etc.), the meter pointer will not respond, prompting errors and re-measurement, etc. This multimeter can select AC voltage range, DC voltage range, resistance range, current range, resistance adjustment to 0, and can enlarge the display data. Clearly view the measured data size. Students can learn the correct use of multimeters through this software.
3. Microcontroller and plc programmable design and control virtual simulation software:
This software is developed based on unity3d and has built-in experimental steps, experimental instructions, circuit diagrams, component lists, connection lines, power on, circuit diagrams, scene reset, return and other buttons. After the connections and codes are correct, you can start/stop, The forward movement and reverse movement buttons operate the 3D machine tool model to move. In the connected line state, the 3D machine tool model can be enlarged/reduced and translated.
1. Relay control: Read the experiment instructions and enter the experiment. By reading the circuit diagram, select the relays, thermal relays, switches and other components in the component list and drag and drop them into the electrical cabinet. The limiters are placed in the three-dimensional On the machine tool model, you can choose to cover it, and some component names can be renamed. Then click the Connect Line button to connect terminals to terminals. After successfully connecting the machine tool circuit, choose to turn on the power and proceed. If the component or line An error box will pop up if there is a connection error, and the scene can be reset at any time.
2. PLC control: The experiment is the same as relay control, with the addition of PLC control function. After the connection is completed, enter the program writing interface through the PLC coding button, and write two programs, forward and reverse, with a total of 12 ladder diagram symbols. The writing is completed. Finally, select Submit for program verification. After the verification is successful, turn on the power for operation. Error boxes will pop up for component, line connection, and code errors, and the scene can be reset at any time.
3. Single-chip microcomputer control: The experiment is the same as relay control, with the addition of single-chip microcomputer control function. After the connection is completed, enter the programming interface through the C coding button, enter the correct C language code, and after successful submission and verification, turn on the power for operation, components, lines If there are connection or code errors, an error box will pop up, and the scene can be reset at any time.
Practical tr*ning content:
1. Installation and debugging projects of pneumatic
systems: Use the single-rod cylinder, single-rod double-rod cylinder, vacuum suction cup and other pneumatic actuators configured in this device, as well as single-control electromagnetic reversing valves, double-control electromagnetic reversing valves and magnetic switches, etc. Pneumatic control components can complete the following pneumatic technology tasks:
★Installation of pneumatic direction control loop;
★Installation of pneumatic speed control loop;
★Installation of vacuum generator control loop;
★Installation of pneumatic sequence control loop;
★Pneumatic manipulator device Installation;
★Installation and debugging of pneumatic systems;
2. Installation of electrical control circuits and PLC programming projects:
Select the PLC module, frequency converter module, command switch, sensor , etc. configured in this device to complete the following PLC application technology tasks:
★Connection and control program writing of motor forward and reverse control circuit;
★Connection and control program writing of motor speed control circuit;
★Pneumatic direction control program writing;
★Pneumatic sequence action control program writing;
★Pneumatic manipulator control program writing;
★ Belt conveyor control program writing;
★ Mechatronics equipment control program writing;
★Step control program writing;
★Automatic production line control program writing.
3. Mechanical and electrical equipment installation and debugging projects.
By selecting the mechatronic equipment components, PLC modules, frequency converter modules, command switches, sensors, etc. configured in this device, the following tasks of electromechanical equipment installation and mechatronics technology can be completed:
★Transmission device Adjustment of coaxiality;
★Installation and adjustment of belt conveyors;
★Installation and debugging of gantry device equipment;
★Installation and debugging of object sorting equipment;
★Installation and debugging of feeding equipment;
★Installation and debugging of automatic production line equipment.
4. Automatic control system installation and debugging project.
By using the mechatronic equipment components, PLC modules, frequency converter modules, command switches, sensors, etc. configured in this device, the following mechatronic equipment installation and mechatronics technology tasks can be completed:
★Multiple Installation and debugging of various sensors;
★Automatic control of manipulators;
★Automatic control of belt conveyors;
★Automatic control of mechatronics equipment;
★Installation and debugging of PLC control systems;
★Installation and debugging of automatic production lines.
This practical tr*ning assessment device is used for assessment or skill competition, and the professional abilities that can be tested are:
★Assembly and adjustment ability of mechanical components;
★Installation and debugging ability of electromechanical equipment;
★Circuit installation ability;
★Installation and debugging ability of pneumatic systems;
★Ability to write control programs for mechatronics equipment;
★Ability to install and debug automatic control systems.
configuration list
|
serial number |
name |
M*n components or models and specifications |
quantity |
unit |
Remark |
|
1 |
Tr*ning table |
1200*800*1500mm |
1 |
open |
|
|
2 |
PLC module |
Request Mitsubishi plc64 points |
1 |
tower |
|
|
3 |
Frequency converter module |
Mitsubishi |
1 |
tower |
|
|
4 |
Power module |
1 three-phase leakage switch, 3 fuses, 2 single-phase power sockets, and 5 safety sockets; |
1 |
piece |
|
|
5 |
button module |
24 V/2 A, 12 V/2 A, one set each; 1 emergency stop button, 2 transfer switches, 1 buzzer, 1 yellow, green, and red reset button, and yellow, green, and self-locking buttons 1 each red, 2 24V indicator lights each yellow, green and red; |
1 |
set |
|
|
6 |
round cont*ner |
5 metal pcs, 5 nylon black and white pcs each |
15 |
indivual |
|
|
7 |
Round cont*ner transfer module |
It can realize directional transfer of stacked circular cont*ners. The transfer stroke cannot be less than 50 mm, and the cont*ner is detected by a photoelectric sensor. |
1 |
set |
|
|
8 |
Working medium purification module |
Cont*ns 5 micron precision filtration device, pressure 0-0.6MPa |
1 |
set |
|
|
9 |
Cont*ner delivery module |
It is controlled by a frequency converter (with 485 communication interface) to drive a three-phase 220V motor with a transmission stroke of 500mm and a detection sensor and encoder at the end. |
1 |
set |
|
|
10 |
Quality inspection module |
To perform quality verification, the verification distance can be adjusted, and the effective distance is 5mm. |
1 |
set |
|
|
11 |
Solenoid valve control module |
Substrate type solenoid valve control assembly, working voltage DC24V. |
1 |
set |
|
|
12 |
Vacuum transfer module |
Including vacuum generating device, displacement 20mm. |
1 |
set |
|
|
13 |
Gantry robot module |
Including stepper motor, screw, manipulator module |
1 |
set |
|
|
14 |
Human-machine interface module |
Display screen 7'. With RS232 and RS422 communication interfaces. (Including: touch screen programming cable) |
1 |
set |
|
|
15 |
Circular cont*ner placement module |
Can effectively place circular cont*ners, detected by photoelectric sensors. |
1 |
set |
|
|
16 |
Pushing robot module |
Single-axis drive, reciprocating stroke 60mm. |
1 |
set |
|
|
17 |
Cont*ner warehousing module |
Can accurately pick up multiple round cont*ners. |
1 |
set |
|
|
18 |
Terminal module |
Terminal blocks, safety sockets |
1 |
set |
|
|
19 |
alarm module |
4 colors flashing and sound function |
1 |
indivual |
|
|
20 |
Independent dual-capacity water tank workstation |
① Structural composition: It |
1 |
set |
|
|
twenty one |
trachea |
Φ4Φ6 |
1 |
set |
|
|
twenty two |
*r pump |
Use oil-free, silent *r compressor |
1 |
tower |
|
|
twenty three |
computer cart |
1 |
tower |
||
|
twenty four |
tool |
Multimeter, wire strippers, needle nose pliers, crimping pliers, test pen, marker, small slotted and Phillips screwdrivers, medium slotted and Phillips screwdrivers, soldering iron, adjustable wrench, Allen wrench, steel ruler, safety Protective supplies, drawing tools, etc. |
1 |
set |
|
|
25 |
Silent *r compressor |
Air compressor: Power: 550W; Speed: 1440 rpm; Capacity: 24L; Weight: 20kg; Displacement: 0.056M cubic/min; Noise: 52 (dB); Air tank: 24 (L) |
1 |
tower |
Hot-selling product: Electrician tr*ning bench
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