DYGJD-02 automatic production line disassembly and debugging experimental device

I. Overview

This tr*ning device is developed and produced according to the actual needs of various colleges and universities to tr*n students in opto-mechatronics control theory, professional ability assessment and skills competition, and is in line with automated teaching and practice. This practical tr*ning device includes a wealth of electrical control technologies such as machinery , transmission, pneumatics , sensors , plc , frequency conversion speed regulation, human-machine interface, and network communications involved in professional studies such as mechatronics . It is specially designed for vocational and technical colleges. Typical mechatronics tr*ning products designed for technical schools, vocational and technical schools, vocational education and tr*ning institutions, etc. Suitable for teaching and tr*ning in mechanical manufacturing and automation, mechatronics, mechanical and electronic engineering, electrical engineering and automation, automation engineering, control engineering, computer control technology, etc. It is a highly practical experimental equipment designed to improve students' hands-on ability and practical skills. It is an ideal equipment for mechatronics professional education and tr*ning.

2. Characteristics

The tr*ning system consists of five units, namely: feeding unit, conveying unit, processing unit, assembly unit and classification unit. The control system uses Siemens PLC for control, which has good flexible control, that is, each unit has a set of PLC The control system is controlled independently. After the basic unit module tr*ning is completed, two adjacent units, three units... or even five units can be connected together to learn the control, programming, assembly and debugging technology of complex systems.

3. Technical indicators

1. AC power supply: three-phase five-wire AC 380 V±10% 50Hz;

2. Temperature: -10~50℃; Environmental humidity: ≤90% without water condensation;

3. Overall dimensions: length × width × height = 1980mm × 960mm × 1500mm;

4. Machine power consumption: ≤1.5 kVA;

5. Safety protection measures: The desktop of the tr*ning platform is made of high-density board with high insulation, high strength and high temperature resistance. It has grounding protection and leakage protection functions, and its safety complies with relevant national standards. Use high-insulation safety sockets and high-strength safety experimental wires with insulating sheaths.

4. Practical tr*ning projects

1. It organically integrates mechanical technology (including pneumatic technology), sensor technology, AC motor frequency conversion speed regulation and motor drive control, touch screen technology, PLC control and communication network technologies, reflecting the characteristics of the modern manufacturing production process.

1) Practical tr*ning on the installation and debugging of the feeding unit;

2) Practical tr*ning on installation and debugging of processing units;

3) Practical tr*ning on installation and debugging of assembly units;

4) Practical tr*ning on the installation and debugging of sorting units;

5) Practical tr*ning on the installation and debugging of the conveyor unit;

6) Practical tr*ning on the installation and debugging of automatic production line control;

2. The overall structure adopts an open and disassembly type, which allows easy replacement of modules. The module content is determined according to the principle of productive functions and integrated learning functions, so that the required modules can be easily selected during teaching or competition. The equipment is highly scalable and upgradable, such as:

1) Expandable work unit;

2) Electrical upgrade to fieldbus;

3) Positioning module to control motors, etc.;

3. For teaching, teaching activities can be planned according to the work process-oriented and work-study integration model, and the following tasks can be completed:

Comply with the gradual teaching rules

(1) Practical tr*ning projects on installation and debugging of pneumatic systems:

By using the single-rod cylinder, single-rod double-rod cylinder, rotating cylinder and other pneumatic actuators and pneumatic control elements such as single-control electromagnetic reversing valve, double-control electromagnetic reversing valve and magnetic switch configured in this equipment, the following pneumatic technology can be completed work tasks:

Installation tr*ning of pneumatic direction control circuit;

Installation tr*ning of pneumatic speed control circuit;

Installation tr*ning of swing control loop;

Installation tr*ning of pneumatic sequence control circuit;

Installation tr*ning of pneumatic manipulator device;

Practical tr*ning on pneumatic system installation and debugging;

Practical tr*ning on the design and installation of pneumatic integrated systems;

(2) Electrical control circuit installation and PLC program writing tr*ning projects:

By selecting the PLC modules, inverter modules, motor modules, sensors, etc. configured in this device, the following PLC application technology tasks can be completed:

Three-phase motor forward and reverse control circuit connection and control program writing tr*ning;

Three-phase motor control circuit connection and control program writing tr*ning;

Practical tr*ning on the connection of motor speed control circuits and writing control programs;

Practical tr*ning on connection and control program writing of inverter analog control; 

Practical tr*ning on connection and parameter setting of motor control circuit;

PLC control network control technology tr*ning;

Practical tr*ning on pneumatic direction control program writing;

Practical tr*ning on programming of pneumatic sequence action control programs;

Practical tr*ning on writing control programs for pneumatic manipulators;

Practical tr*ning on belt conveyor control program writing;

Practical tr*ning on writing control programs for mechatronic equipment;

Practical tr*ning on automatic production line control program writing;

(3) Practical tr*ning on installation, programming and debugging of PLC communication network:

PLC control technology---485 communication technology programming and debugging tr*ning

(4) Mechanical and electrical equipment installation and debugging tr*ning projects:

By using the mechatronic equipment components, PLC modules, frequency converter modules, command switches, sensors, etc. configured in this device, the following mechatronic equipment installation and mechatronics technology tasks can be completed:

Practical tr*ning on adjusting the coaxiality of the transmission device;

Practical tr*ning on mechanical installation and adjustment of feeding units;

Practical tr*ning on mechanical installation and adjustment of processing units;

Practical tr*ning on mechanical installation and adjustment of assembly units;

Practical tr*ning on mechanical installation and adjustment of sorting units;

Practical tr*ning on mechanical installation and debugging of conveyor units;

Practical tr*ning on automatic production line equipment installation and debugging;

4. This equipment is used to examine professional abilities:

Ability to assemble and adjust mechanical components;

Ability to install and debug electromechanical equipment;

Circuit installation capabilities;

Ability to install and debug pneumatic systems;

The ability of the frequency converter to be used in automatic production lines;

The ability of the motor to be used in automatic production lines;

The ability to use PLC analog control in automatic production lines;

Ability to write control programs for mechatronics equipment;

Ability to install and debug automatic control systems.

PLC network installation, programming and debugging capabilities.

Programming and debugging capabilities in human-machine interface and configuration technology

Comply with the national vocational and technical standards "Level 3 Standard for Programmable Programmers"

5. Configuration list

 Appendix 1 Tool Configuration

 Hot-selling product: Electrician tr*ning bench