Multi -system CNC machine tool virtual reality training experimental device

Intelligent manufacturing is the m--n direction of building a strong country. CNC machine tools are an important part of intelligent manufacturing. In response to the national call, the company introduced the world's advanced CNC software technology to develop this series of CNC machine tools virtual and real tr--ning machines. The tr--ning machine is combined by software and hardware. The functional is advanced, the quality is reliable, and the CNC system can be diversified.

At present, this type of products include: FANUC 0I-TF Plus (turning version), FANUC 0I-MF Plus (three-axis milling); Mitsubishi series Mitsubishi M80 (three-axis milling version); Siemens series Sinumeik 828D (turning version ), (Three -axis milling version), Sinumerik 840d (five -axis milling version); Hydehan series (five -axis milling version).

2. Product characteristics

During the traditional CNC machine tool operation tr--ning, the teacher used a computer to learn the simulation operation of CNC machine tools, and the teacher took the students to operate the real machine tool. Panels, simulated hand wheels, etc. are operated on a computer display. Students do not have the experience of real machine tools during the learning process. If the real machine is directly launched, the students will have great psychological pressure. , Large loss of materials and tools, easy damage to machine tools, unsafe, and high teaching costs.

In order to solve the above factors, our company has developed the latest generation of multi -system CNC machine tool virtual reality and reality tr--ning machines. The equipment software is combined with hardware. It has the functions of programming, processing and debugging. Manual programming or input CAD/CAM program for simulation processing. Highly simulating software CNC system interface is the same as the real CNC system. It is equipped with a real operating panel and hand wheel, so that students can experience the consistent operation experience of the real CNC machine tools during the learning process. Special design. The m--n body hardware of the device consists of four parts.

1. CNC machine tool operation simulation cabinet uses a vertical structure that conforms to the real CNC machine tool operation experience. The cabinet is bent and welded by high -strength steel plate. The pulley is equipped with a brake device to facilitate movement and fixation.

2. The simulation machine tool is more realistic in the form of a 32 -inch LCD display in a 3D form. It has the same mechanical structure as the real machine tool. It can be enlarged, narrowed, rotated, transparent, etc. The m--n axis rotation, the cutting of the knife, the knife, the knife, the iron chips, the coolant, etc. with sound effects to allow the students to have an experience of operating the real machine tool;

3. CNC systems are displayed by a 17 -inch touch screen. Editing procedures, modification parameters, and knives can be gently clicked with the corresponding function keys of the screen with your fingers.

4. The operating panel and hand wheel of the CNC machine tool adopt a standard industrial type. When students study, students have the experience of operating real machine tools.

1. Product introduction

The device is based on the refurbishment of the SOFIM8142 diesel engine. It can operate the engine to perform practical operations such as starting, accelerating, and deceleration. It truly displays the composition and working process of ordinary diesel engines.

2. Functional characteristics

The real -operated ordinary diesel engine fully displays the composition and working process of ordinary diesel engines.

The tr--ning table panel adopts high -grade aluminum -plastic panels with 4mm thick corrosion resistance, strike, pollution resistance, fire prevention, and moisture -proof, and spray primer on the surface by special crafts; panel prints with color circuit diagrams that never fade; students can intuitively control the circuit diagram of the circuit diagram And diesel engine real objects, understand and analyze the working principle of the control system.

Car instruments are installed on the tr--ning table panel, which can be displayed in real time to display the engine speed, water temperature, motor oil pressure lamp, charging indicator and other parameters.

The tr--ning terminals are installed on the panel and can directly detect electrical electrical appliances, solenoid valves, sensors and other electrical signals such as resistors, voltage, current, signals, etc.

The tr--ning desk is equipped with a throttle control device, which can be convenient for the engine to speed up and decelerate.

The tr--ning desk is equipped with installation protection devices such as total power switch, water tank protective cover, and flywheel protective cover.

The base of the tr--ning platform is welded with steel structure, the surface is treated with spray p--nt process, and the self -locking wheel device is flexible, safe, reliable, and durable.

Machinery assembly and fitter assembly virtual simulation software: This software is developed based on UNITY3D. It can choose level 6 image quality. It has the design and virtual disassembly of a reducer and axis structure Institutions (virtual disassembly of gasoline engine), the software is a overall software, which cannot be separated by separate resources.

A. Turbine design and virtual disassembly interface can be selected from turbine sn--l pole cone gear reducer, second -level pilot gear reducer, conical cylindrical gear reducer, coaxial cylindrical gear reducer, cone gear reducer, first -class cylindrical, first -class cylindrical, Gear reducer.

The turbine sn--l tapered gear reducer: automatically play the assembly content after entering the software. Each step in the video has text description

Second -level unfolding cylindrical gear reducer: After entering the software, use the video to play content in the form of video. The video content should include: the name of the parts (scanning the QR code can see the part of the parts), the disassembly presentation (including disassembly, assembly), virtual disassembly Installation (including overall, low -speed shaft, mid -speed axis, high -speed shaft, box cover, box seat)