DYHGDY-16 Reactor Disassembling Experimental Platform

Release time：2024-06-05 20:30viewed：times

1. System introduction
Reactors are widely used in the chemical industry as pressure vessels used to complete vulcanization, nitration, hydrogenation, hydrocarbonization, polymerization, condensation and other processes. Therefore, the disassembly, assembly and m*ntenance of the reactor are very important. This system uses a 50L standard chemical reaction kettle for tr*nees to conduct disassembly, assembly and m*ntenance tr*ning on reaction operations.
2. System composition
The system includes 1 set of standard chemical reaction kettle, 1 set of temperature and pressure measuring device for incoming and outgoing materials, 1 set of gantry crane, 1 set of safety accessories, and 1 set of disassembly and assembly tools.
3. System functions
1) Study the structure and working principle of the reactor.
2) Learn the disassembly and assembly sequence of the reactor stirring reactor.
3) Learn the stirring and m*ntenance of reaction kettle: the m*ntenance of stirrer, the m*ntenance of deceleration transmission device, the inspection of internal structure of mixing kettle and the inspection of various ancillary parts.
4) Be able to accurately list the tools and consumables required to assemble the reactor, receive the list and correctly receive the tools and consumables.
5) Able to assemble safety valves, explosion-proof panels, pressure relief valves and instruments.
6) Able to dismantle and place mixing devices, valves, instruments, etc. in order from top to bottom, instruments first and then valves.
7) Be able to perform safe and standardized operations during the disassembly and assembly of the reactor.
4. System configuration list

serial number	Device name	Model, specification, quality, technical performance and det*led parameters	quantity
1	Standard chemical reactor	Made of carbon steel, with a volume of 50L, equipped with a stirring transmission device, a mechanical seal device and a coil cooler, with a lifting ring. The stirrer is equipped with 3 commonly used stirrers, the reactor and accessories are detachable, with a reactor bracket, and the material is Q235.	1 set
2	Incoming and outgoing material temperature and pressure measuring device	It includes process nozzles, pressure gauges, and thermometers, which are used to measure the temperature and pressure of incoming and outgoing materials.	1 set
3	Gantry	Movable gantry crane, 0.5T, equipped with manual hoist.	1 set
4	safety accessories	Safety valve, explosion-proof plate, pressure relief valve, etc.	1 set
5	helmet	Safety helmet, national standard GB2811-2007V type	5 tops
6	Adjustment and disassembly tools
6.1	Pipe Wrenches	450mm	1 handful
6.2	Pipe Wrenches	300mm	1 handful
6.3	adjustable wrench	12 inches	1 handful
6.4	adjustable wrench	10 inches	1 handful
6.5	Dumb wrench	12~14	1 handful
6.6	Dumb wrench	17~19	1 handful
6.7	Dumb wrench	19~22	1 handful
6.8	Dumb wrench	22~24	1 handful
6.9	Dumb wrench	24~27	1 handful
6.10	Combination wrench	17mm	1 handful
6.11	Combination wrench	19mm	1 handful
6.12	Combination wrench	22mm	1 handful
6.13	Combination wrench	24mm	1 handful
6.14	wooden hammer	2.5 inches	1 handful
6.15	Yuan Tou Hammer	Grade: 2P, specification model: Weida 24/6	1 handful
6.16	Chuan Xin Yi Zi batch	12 inches (knock stick)	1 handful
6.18	Screwdriver	small	1 handful
6.19	Screwdriver	medium size	1 handful
6.20	Cross screwdriver	small	1 handful
6.21	spirit level	600mm	1 handful
6.22	square ruler	LG-ZT300 12"/300mm	1 handful
6.23	Ordinary vernier caliper	LG-W150 6"/0-150mm	1 handful
6.24	tape measure	3m	1 handful
6.25	toolbox	Supporting tool box	1 handful

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