DYJX-FS rolling bearings performance test analysis training device
Release time：2024-05-11 14:31viewed：times
1. Product Overview
This device can measure the load distribution and stress change pattern on the bearing components when the rolling bearing is working, and conduct rolling bearing combination design experiments. It can test the radial load distribution and changes of the rolling bearing under the action of total radial load and axial load. In particular, the influence of axial load on the radial load distribution of rolling bearings; and the load distribution curve is drawn. This enables students to better understand the working conditions of rolling bearings and the measurement methods of related parameters, and improve the design capabilities of rolling bearings. It is suitable for the experimental teaching needs of the " Mechanical Design " course of mechanical majors in major universities . 2. Configuration and technical performance 1. Experimental table (1) The experimental table adopts an iron double-layer matt dense pattern spray-plastic structure, a flat table top, and an aluminum panel. There is a locked cabinet where accessories and information can be placed. The experimental table is also equipped with four universal wheels with brakes for easy movement and fixation. Tablet dimensions: 750mm×420mm×40mm. (2) Input power supply: single-phase three-wire AC220V±10% 50Hz (3) Current leakage protection, I△n ≤30mA, action time ≤0.1s, capacity 10A (4) 1 AC reduction motor speed regulator: for the motor Adjustable power supply (5) Data collector 1 set 2. Experimental mechanism (1) Nominal diameter of rolling bearing: D=50mm (2) Rolling bearing span: L=300mm (3) Rolling bearing: 2 types (tapered roller bearing) (4 ) Movable rolling bearing seat: 1 p*r (5) rolling bearing radial loading device: 1 set (the position of the action point can be adjusted arbitrarily within 0~130mm) 3. 1 AC reduction motor: rated power 90W, speed adjustment range 0~ 100r/min 4. 16 rolling bearing radial load sensors , measuring range: 5000N 5. 1 total radial load sensor, measuring range: 10000N 6. 1 total axial load sensor, measuring range: 10000N 7. Left and right rolling bearing axial 1 load sensor each, measuring range: 10000N 8. Accessories: software CD, experimental instruction book 9. Computer test and analysis software has functions such as data collection, test analysis, data curve fitting, saving and printing experimental data and experimental reports. It can measure the pressure and changes of the roller on the outer ring, map the radial load distribution of the rolling bearing under the action of axial and radial loads, and fit and draw the real-time change curve. 10. Virtual simulation teaching system Mechanical tr*ning safety education virtual simulation software: This software is developed based on unity3d. The software adopts the form of three-dimensional roaming. It can control movement through the keyboard and the mouse to control the direction of the lens. It is equipped with mechanical safety distance experiments and mechanical safety protection devices. Experiment and basic assessment of mechanical safety protection design. When the experiment is in progress, the three-dimensional roaming screen uses arrows and footprints to prompt the user to move to the experimental location. The circle around the mechanical object displays the working radius. The experimental process is accompanied by a dialog box reminder of the three-dimensional robot. A. The content of the mechanical safety distance experiment includes the safety distance experiment to prevent upper and lower limbs from touching the danger zone (divided into two fence heights and opening sizes). After selecting to enter, GB23821-2009 "Mechanical Safety to Prevent Upper and Lower Limbs from Touching the Danger Zone" pops up in front of the camera. "Safe Distance" requirements, error demonstration: The experimental process is that after the human body enters the working radius of the mechanical object and is injured, the red screen and voice prompts that the human body has received mechanical damage, and returns to the original position and conducts the next experiment. The last step is the correct approach. B. Mechanical safety protection device experiments are divided into safety interlock switches, safety light curt*ns, safety mats, safety laser scanners and other protection device experiments. Optional categories (safety input, safety control, safety output, others), manufacturers, products List (safety interlock switch, safety light curt*n, safety mat, safety laser scanner, safety controller, safety relay, safety guardr*l). There is a blue flashing frame reminder at the installation location. Experimental process: select the safety guardr*l and install it, select the safety interlock switch (or select the safety light curt*n, safety mat, safety laser scanner) and install it, select the safety controller and install it in the electrical control box , select the safety relay and install it in the electrical control box, click the start button on the electrical control box. If you enter a dangerous area, the system will sound an alarm and the mechanical object will stop working. Select the reset button on the electrical control box to stop. C. The basic assessment of mechanical safety protection design requires the completion of the installation of the mechanical safety system, and the correct installation of safety guardr*ls, safety interlock switches, safety light curt*ns, safety mats, safety laser scanners, safety controllers, safety relays, 24V power supplies, signal lights and Emergency stop button, the assessment is divided into ten assessment points. Some assessment points have 3 options, which are freely chosen by the students. After selecting the final 10 assessment points, submit for confirmation, and the system will automatically obt*n the total score and the score of each assessment point. . D. The software must be on the same platform as a whole and cannot be displayed as separate resources. E. At the same time, we provide customers with the VR installation package of this software to facilitate users to expand into VR experiments. VR equipment and software installation and debugging are not required. Mechanical assembly and fitter assembly virtual simulation software: This software is developed based on unity3d, with optional 6-level image quality. It is equipped with design and virtual disassembly and assembly of reducers and shafting structures, design and simulation of common mechanical mechanisms, mechanism resource library, typical machinery Mechanism (virtual disassembly and assembly of gasoline engine), the software is a whole software and cannot be individual resources. A. Reducer design and virtual disassembly interface can choose worm gear bevel gear reducer, two-stage expanded cylindrical gear reducer, bevel cylindrical gear reducer, coaxial cylindrical gear reducer, bevel gear reducer, and one-stage cylindrical gear reducer. Gear reducer. Worm and bevel gear reducer: After entering the software, the assembly content is automatically played, and each step in the video has text explanations.
Two-stage expandable cylindrical gear reducer: After entering the software, the content is played in the form of a video. The video content should include: part name (scan the QR code to see the name of the part), disassembly and assembly demonstration (including disassembly and assembly), virtual disassembly Installation (including overall, low-speed shaft, medium-speed shaft, high-speed shaft, box cover, box seat)
conical cylindrical gear reducer, coaxial cylindrical gear reducer, bevel gear reducer, first-level cylindrical gear reducer: click to enter Automatically jump to the edrawings interface. The models are all three-dimensional models. By clicking on the parts, the names of the parts are displayed. The parts can be rotated, enlarged, reduced, and translated 360°. At the same time, the entire reducer can be disassembled and assembled through the move parts function. , and you can select the home button to return to the initial state of the reducer. The bevel gear reducer and the first-stage cylindrical gear reducer have added the function of inserting a cross section, and the cross section can be freely dragged to observe the internal structure of the reducer.
B. Shaft structure design and virtual disassembly and assembly interface optional parts recognition, disassembly and assembly demonstration, and actual operation.
1. Parts recognition: three-dimensional model and part name including helical gear, non-hole end cover, coupling, coupling key, shaft, gear key, hole end cover, shaft sleeve, deep groove ball bearing, any All parts can be rotated 360°
2. Disassembly and assembly demonstration: There are 2 built-in cases. When you move the mouse to the position of a cert*n part (except the base and bearing seat), the part will automatically enlarge and the name of the part will be displayed. It is equipped with disassembly and Assembly button, the function is to automatically complete the disassembly and assembly of the shaft system structure by the software. All three-dimensional scenes can be rotated, enlarged, reduced and translated 360° in all directions.
3. Practical operation: The three-dimensional parts are neatly placed on the table. The students manually select the corresponding parts and move them to the shaft system structure. The parts can be installed only when they are placed in the correct order and in the correct position. There is a restart button to facilitate students to restart. Conduct virtual experiments. When you move the mouse to a cert*n part position (except the base and bearing seat), the part will automatically enlarge and the part name will be displayed.
C. Common mechanical mechanism design and simulation, optional hinge four-bar mechanism design and analysis, I\II type crank rocker mechanism design and analysis, offset crank slider mechanism design and analysis, crank swing guide rod mechanism design and analysis, hinge Four-bar mechanism with integrated trajectory, eccentric linear-acting roller push rod cam , and centering linear-acting flat-bottomed push rod cam.
1. Each mechanism should be able to input corresponding parameters, and the software can automatically calculate the parameters, and can perform motion simulation and automatically draw curves.
D. The mechanism resource library includes 11 types of planar link mechanisms, 5 types of cam mechanisms, 6 types of gear mechanisms, 8 types of transmission mechanisms, 11 types of tightening mechanisms, 6 types of gear tr*n mechanisms, and 8 types of other mechanisms (mechanical equipment simulation)
E , virtual disassembly and assembly of gasoline engines, optional crankcase assembly and disassembly demonstration, crankcase virtual assembly, valve tr*n assembly and disassembly demonstration, valve tr*n virtual assembly
1. Crankcase assembly and disassembly demonstration and valve tr*n assembly and disassembly demonstration both have disassembly button, assembly button, restart, and decomposition observation button. When the mouse is moved to a cert*n part position, the part will automatically enlarge and the part name will be displayed. The software automatically completes the disassembly and assembly of the shaft system structure. When using the decomposition observation button, the 3D model of the crankcase or gas distribution system automatically displays an exploded view, which can be rotated, enlarged, reduced, and translated 360°.
2. The 3D parts of the crankcase virtual assembly and the gas distribution system virtual assembly are neatly arranged When placed on the desktop, students manually select the corresponding parts and move them to the mechanism. The parts can be installed only when they are placed in the correct order and in the correct position. There is a restart button to facilitate students to re-perform the virtual experiment. When you move the mouse to cert*n part locations, the part names are automatically displayed.
3. Experimental projects
1. Test the load distribution of the outer ring of the bearing and make a load distribution curve
2. Test the stress change law of the outer ring of the bearing to simulate the stress change law of the rolling elements and the inner ring
3. Test the rolling bearing combination design and test the rolling bearing set The relationship between internal axial load, axial load and total axial load, and calculation of rolling bearing combination design
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