Shanghai Daiyu Education Equipment Manufacturing Co., Ltd.
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The tr*ning system integrates motion control, pneumatic control, frequency conversion speed regulation, stepper motor drive, servo motor drive, sensor detection, programmable control, and sequential logic control. Through the use, tr*ning and tr*ning based on this practical tr*ning system, the operator's teamwork ability, planning and organization ability, automatic line installation and debugging ability, project implementation ability, etc. can be fully developed. It is also suitable for students to carry out course design and graduation projects.
1. Technical performance
1. Input power: three-phase four-wire (or three-phase five-wire) ~ 380V ±10% 50Hz
2. Working environment: temperature -10℃～+40℃, relative humidity ≤85% (25℃), altitude <4000m
3.Device capacity: <1.0kVA
4. Overall dimensions: 1200mm×800mm×1500mm
2. Equipment configuration
M*nly consists of profile tr*ning platform, loading unit, belt conveyor detection unit, pneumatic manipulator handling unit, material transfer storage unit, material return unit, PLC module, inverter module, button module, power module, various sensors, touch screen, material , I/O interface board and *r pipe, etc., it completes loading, testing, sorting, handling, transmission, classification, storage, and return to the initial position. It is a typical closed-loop tr*ning platform for optical, mechanical and electrical integration.
Practical tr*ning project
Task 1: Installation and debugging of pneumatic system
(1) Installation of pneumatic direction control circuit
(2) Installation of pneumatic speed control circuit
(3) Installation of pneumatic sequence control circuit
(4) Installation of pneumatic manipulator
(5) Connection of pneumatic system *r circuit
(6) Position adjustment of the magnetic switch
(7) Pneumatic system debugging
Task 2: Installation and debugging of frequency converters, stepper motors and drivers, servo motors and drivers
(1) Connection between the frequency converter and the m*n circuit of the AC motor
(2) Parameter setting and operation of the inverter panel
(3) Inverter panel controls AC motor speed regulation
(4) Control the start and stop of the motor through the external terminals of the frequency converter
(5) Selection of stepper motors and drivers
(6) Stepper motor control loop connection
(7) Debugging of stepper motors
(8) Selection of servo motors and drivers
(9) Servo motor control loop connection
(10) Debugging of servo motor
Task 3: Installation and debugging of electromechanical equipment
(1) Installation and debugging of loading unit
(2) Installation and debugging of AC motor transmission device
(3) Industrial encoder installation and coaxiality adjustment
(4) Installation and debugging of material detection sensors
(5) Installation and debugging of pneumatic manipulator device
(6) Installation and debugging of stepper motor transmission device
(7) Installation and debugging of servo motor transmission device
(8) Installation and debugging of worm gears, racks and gears
(9) Installation and adjustment of plane lane-type warehouse locations
(10) Installation and debugging of touch screen
(11) Installation and debugging of mechatronics equipment control loop
(12) Installation and debugging of the overall control loop of the automatic production line
Task 4: Installation and PLC programming of electrical control circuits
(1) Connection and programming of the motor forward and reverse control circuit
(2) Connection and programming of motor speed control circuit
(3) Connection and programming of motor closed-loop positioning control circuit
(4) Belt conveyor detection program writing
(5) Programming of pneumatic sequence action control
(6) Writing pneumatic manipulator control program
(7) Stepper motor control circuit connection and control program writing
(8) Servo motor control circuit connection and control program writing
(9) Touch screen circuit connection and control screen writing
(10) Writing control programs for mechatronics equipment
(11) Automatic production line control program writing
Task 5: Installation and debugging of automatic control system
(1) Installation and debugging of various sensors
(2) Automatic control of belt conveyor detection
(3) Automatic control of manipulator
(4) Automatic control of material return unit
(5) Mechatronics automatic control
(6) Installation and debugging of PLC control system
(7) Installation and debugging of automatic production lines
Task 6: Distinguish between the designs of six different material systems
(1) Installation and debugging of automatic production lines
(2) Programming to distinguish six types of materials
(3) Adjust three sensors: identify and sort yellow (iron, aluminum, nylon), red (iron, aluminum, nylon) materials
5. Equipment list
|
serial number |
name |
M*n components or models and specifications |
quantity |
|
1 |
Work tr*ning platform |
1200mm×800mm×800mm |
1 set |
|
2 |
PLC tr*ning module |
CPU ST40 (DC/DC/DC)+EM DR08 |
1 item |
|
3 |
Frequency converter tr*ning module |
MM420, AC380V input, ≥0.75kW |
1 item |
|
4 |
touchscreen |
7-inch industrial color touch screen |
1 item |
|
5 |
Power module |
1 three-phase power m*n switch (with leakage and short-circuit protection), 3 fuses, 2 single-phase power sockets, 5 safety sockets |
1 item |
|
6 |
button module |
Switching power supply 24V/6A, 1 emergency stop button, 2 transfer switches, 1 buzzer, 1 yellow, green and red reset button, 1 yellow, green and red self-locking button, 24V indicator light yellow , green and red 2 each |
1 item |
|
7 |
Loading unit |
1 photoelectric sensor, 1 single-rod cylinder, 2 speed control valves, 2 magnetic switches, 1 single control solenoid valve, 1 material library, 1 nylon push block, 1 material stopper, 1 cylinder bracket |
1 item |
|
8 |
Belt conveyor detection unit |
1 three-phase AC reduction motor (AC380V, output speed 50r/min), 1 transmission belt 960×58×2mm, 1 capacitive sensor, 1 inductive sensor, 1 color sensor, 1 rotary encoder, 2 rollers Only, 1 set of belt mounting bracket |
1 item |
|
9 |
Pneumatic manipulator handling unit |
1 thin cylinder, 1 rotary cylinder, 1 pneumatic gripper, 5 magnetic switches, 3 single control solenoid valves, 6 speed control valves, 1 arm base |
1 item |
|
10 |
Material transfer storage unit |
1 synchronous belt, 2 synchronous wheels, 1 stepper motor, 1 driver, 1 flat shelf, 1 flat delivery table, 2 travel switches, 2 magnetic switches, 1 single control solenoid valve, push 1 cylinder, 2 debugging valves |
1 item |
|
11 |
Material return unit |
1 servo motor and driver, 1 rack, 1 gear, 1 worm gear, 1 double-axis cylinder, 1 vacuum generator and 1 vacuum suction cup |
1 item |
|
12 |
Terminal block |
Terminal blocks and safety sockets |
1 set |
|
13 |
materials |
Metal (iron, aluminum) 6 pieces each, nylon 6 pieces |
18 pcs |
|
14 |
Safety plug |
1 set |
|
|
15 |
trachea |
Some Ф4/Ф6 |
1 set |
|
16 |
PLC programming cable |
1 item |
|
|
17 |
PLC programming software |
1 set |
|
|
18 |
Supporting tools |
Tools: Medium and small Phillips screwdriver, clock screwdriver, wire strippers, needle nose pliers, scissors, soldering iron, tweezers, adjustable wrench, Allen wrench (8 pieces) |
1 set |
|
19 |
Product supporting CD |
(Instruction Manual, Program, etc.) |
1 set |
|
20 |
Lead frame |
Equipped with a European-style wire frame for hanging and placing special connection wires for tr*ning. The overall dimensions are 530mm×430mm×1200mm, equipped with five universal wheels, and the shape is beautiful and generous. |
1 |
|
twenty one |
computer cart |
1 set |
|
|
twenty two |
Air compressor |
0.6～0.8MPa |
1 set |
Hot-selling product: Electrician tr*ning bench
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ADD：Factory 414, District A, No. 6, Chongnan Road, Songjiang Science and Technology Park, Shanghai ICP： Sitemap