The m*n service objects of the m*ntenance electrician tr*ning platform are: experimental teaching tasks of "Mechanical and Electrical Transmission Control" and "Electrical Control and PLC " courses in mechanical design , manufacturing and automation, mechanical and electronic engineering, mechanical engineering, intelligent manufacturing, and electrical automation. Undertake various scientific research and skills tr*ning tasks. M*nly serving the fields of "Machine Tool Electrical Control", " M*ntenance Electrician ", " Automotive Electrician and Electronic Technology", " Motor Drag" and "Electrical Control" in various majors such as power system automation technology, electromechanical equipment operation and m*ntenance , and electrical automation technology. It also provides pre-job comprehensive tr*ning services for majors such as power system automation and electromechanical equipment operation and m*ntenance. 1. Standard specifications and technical requirements 1.1 Standard specifications The standards and specifications implemented by this project include but are not limited to the following standards and specifications. If the following standards and specifications are inconsistent or conflict with the national and industry standards of the country, the standards of the country shall be followed. Standard implementation. 1.1.1 Standard voltage GB156-2017 1.1.2 Power quality voltage allowable fluctuation and flicker GB12326 1.1.3 Power quality public grid harmonics GB/T14549 1.1.4 Environmental testing of electrical and electronic products GB/T2423 1.1.5 Electrical device installation engineering Electrical equipment handover test standard GB 50150-2016 3.1.6 Speed-adjusted electrical drive system Part 2: General requirements for the rating of low-voltage AC variable frequency electrical drive system GB/T12668.2 1.1.7 Speed-adjusted electrical drive system Part 3: Electromagnetic compatibility requirements and specific test methods GB/T12668.3-2012 1.1.8 Speed-regulated electrical drive system Part 5: Safety requirements GB/T12668.5 1.1.9 Speed-regulated electrical drive system Part 6: Determine the load Guidelines for duty types and corresponding current ratings GB/T12668.6 1.1.10 Speed-regulated electrical drive systems Part 7: General interface and usage specifications for electrical drive systems GB/T12668.7 1.1.11 Speed-regulated electrical drive systems Part 8: Specification of power interface voltage GB/T12668.8 1.2 Technical requirements 1.2.1 Experimental table: a. Input power supply: three-phase five-wire, AC380V±10%, 50HZ. b. Working environment: temperature -10℃-+40℃, relative humidity <85% (25℃). c. Power supply control: The automatic *r switch switches the power supply on and off, and has overvoltage protection, undervoltage protection, overcurrent protection, and leakage protection systems. d. Output power supply: (1) Three-phase AC 380V±10% 50HZ; single-phase AC 220V±10% 50HZ. (2) DC regulated power supply: 24V/1A, 3 and a half digits display DC voltage and AC voltage, with current-limiting short-circuit soft protection and self-recovery function. e. Overall dimensions: not less than 1600mm×700mm×1650mm, aluminum alloy structure, desktop fireproof panel. 1.2.2 The experimental hanging box is a color stereogram, which is lifelike and close to the actual application in industrial sites. 1.2.3 The m*ntenance electrician tr*ning system adopts modern information technology means of computer simulation and has three major functions: operation, simulation and emulation. 1.2.4 Adopt a modular structure, that is, the PLC host, switch input and various simulation experiment units are all hanging box type and can be combined according to the experimental project and network requirements. If you need to add experiments in the future, just add components. . 1.2.5 The test screen adopts an aluminum alloy structure (surface electrophoresis treatment), and the aluminum alloy slide is used to hang the test hanging box. 1.2.6 The test hanging box integrates a variety of typical PLC tr*ning modules, including responders, motor modules, and water tower water levels. The automatic control, material transport trolley, and Tianta Light tr*ning modules can easily complete basic PLC tr*ning. The hardware load power supply uses safe voltage. 1.2.7 The system is equipped with configuration software commonly used in factories (configuration software, MCGS, etc.) and is equipped with det*led application instructions. 1.2.8 Equipped with a computer CD with rich content, including PLC programming simulation, PLC configuration, tr*ning guide, and PLC experiment source program. 1.2.9 System operation is safe (multiple personal and equipment safety protections), standardized, and flexible to use. 1.2.10 There are adjusters at the bottom of the table legs, and the height is adjustable to ensure stability. The 1.2.11 system table uses 25mm fireproof board material, which is environmentally friendly, wear-resistant, corrosion-resistant, high-temperature resistant, and highly insulating. It adopts a 6mm rounded corner structure, which effectively eliminates edge lifting and cracks on the table. configuration list:
serial number | name | quantity | unit | Remark |
1 | Experiment table | 1 | tower | |
2 | power box | 1 | indivual | Provides three-phase five-wire AC power supply, emergency stop protection, DC voltmeter, DC ammeter, providing ±10V adjustable voltage; +24V/1A DC regulated power supply, one channel each, three and a half digit display |
3 | PLC module | 1 | indivual | SR40 module, SR40 has 24 inputs, 16 outputs, 4-channel high-speed counter input to **60KHz, has a removable terminal block configured with a 4-in 2-out analog module (EM AM06) |
4 | Motor control module | 1 | indivual |
8 6mm safety test holes, 6 light-emitting diodes, etc. Related experiments for completing motor control |
5 | M*l sorting module | 1 | indivual |
13 6mm safety test holes, 4 toggle switches, 7 light-emitting diodes, etc. Related experiments for completing m*l sorting control |
6 | Automatic feeding and loading module | 1 | indivual | 13 6mm safety test holes, 9 LEDs. Used to complete automatic feeding and loading control experiments |
7 | traffic light module | 1 | indivual | 16 6mm safety test holes, six light-emitting diodes, 2 each of yellow, green and red, 1 digital tube display block, 1 circuit board, etc. Used to complete traffic light control experiments and digital tube display experiments |
8 | liquid mixing module | 1 | indivual | 14 6mm safety test holes, 10 light-emitting diodes, analog signals. For liquid mixing control experiments |
9 | Sky Tower Light Module | 1 | indivual | 12 6mm safety test holes, 9 light-emitting diodes, 1 circuit board, etc. Used to complete the Tower of Light experiment. |
10 | Answerer module | 1 | indivual | 18 6mm safety test holes, 8 light-emitting diodes, 1 circuit board, etc. Used for clicker control experiments. |
11 | Frequency converter module | 1 | indivual | 1 Siemens V20 inverter (single-phase AC220V power supply, 0.37KW), 1 D-type socket, 1 boat-shaped switch, 1 potentiometer, 22 K2 test holes, 4 K4 test holes |
12 | Motor set | 1 | set |
The base plate is made of sheet metal. The motor set provides 3 three-phase asynchronous motors, one of which has a centrifugal switch; 2 three-phase two-speed motors are provided; the parameters of each motor are as follows: three-phase asynchronous motor: 180W, AC380V , supports Y-▲ connection, speed 1400 rpm, centrifugal switch: a set of normally open and normally closed contacts Three-phase two-speed motor: 60/90W, AC380V, speed 1400/2800 rpm |
13 | touch screen module | 1 | indivual | MCGS touch screen, boat switch, 24V power interface, 9-core communication interface |
14 | Intermediate relay module | 1 | indivual | Minimum 4 intermediate relays per module |
15 | Self-locking button module | 1 | indivual | 4 self-locking buttons, 16 6mm safety test holes |
16 | Self reset button module | 1 | indivual | 4 self-reset buttons, 16 6mm safety test holes |
17 | Instruction module | 1 | indivual | 8 indicator lights and an alarm buzzer, 18 6mm safety test holes |
18 | Power transfer module | 1 | indivual | 24 6mm safety test holes for extending K2 terminal of DC24V power supply |
19 | clicker | 1 | set | Configured with a 7-inch color human-computer interaction system, a communication port, and a power module |
20 | M7120 surface grinder fault module | 1 | tower | Each hanging board can be set with 20 fault points |
twenty one | M7130K surface grinder fault module | 1 | tower | Each hanging board can be set with 20 fault points |
twenty two | M1432A cylindrical grinder fault module | 1 | tower | Each hanging board can be set with 20 fault points |
twenty three | C6140 ordinary lathe fault module | 1 | tower | Each hanging board can be set with 20 fault points |
twenty four | C650-2 ordinary lathe fault module | 1 | tower | Each hanging board can be set with 20 fault points |
25 | Z3040B radial drilling machine fault module | 1 | tower | Each hanging board can be set with 20 fault points |
26 | X62W** milling machine fault module | 1 | tower | Each hanging board can be set with 20 fault points |
27 | T68 horizontal boring machine fault module | 1 | tower | Each hanging board can be set with 20 fault points |
28 | PDH electric hoist fault module | 1 | tower | Each hanging board can be set with 20 fault points |
29 | instrument box | 1 | tower |
Provide 1 pointer type AC voltmeter. Provide 1 combination switch. Provide 1 pointer type AC ammeter. Provide 1 pointer type frequency meter. Provide 1 pointer type power factor meter. Provide 1 pointer type single-phase power meter. Provide pointer type three-phase power. 1 meter provides 1 single-phase electric energy meter |
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